JKY70/70-45 35000 Bricks Per Hour Vacuum Extruder High Capacity Clay Brick Making Machine with PLC Control
JKY70/70-45 35000 Bricks Per Hour Vacuum Extruder Clay Brick Making Machine
The JKY70/70-45 35000 bricks per hour extruder machine is our flagship high capacity clay brick making machine engineered for maximum production output. Combining vacuum extruder mud strip brick machine technology with industrial-grade components, this equipment sets the benchmark for large-scale brick manufacturing.
Key Features
- Maximum Production Output: Delivers 35000-40000 standard bricks per hour, making it one of the highest capacity single-extruder brick machines in the market. Annual output capacity exceeds 80 million bricks.
- Advanced Dual-Stage Vacuum System: High-efficiency vacuum pump achieving ≤ -0.095 MPa, the highest vacuum degree in its class. Produces exceptionally dense mud strips with superior green strength for crack-free drying and firing.
- Industrial-Grade Gearbox: Hardened helical gear transmission with forced oil lubrication and cooling, rated for 20000+ hours of continuous operation. Oversized bearings and shafts for maximum reliability.
- 700mm Large Diameter Auger: Proprietary auger design with segmented replaceable wear plates in high-chromium alloy. Optimized pitch and compression ratio for uniform extrusion pressure across the full barrel length.
- Intelligent PLC Control System: 10-inch industrial touchscreen with comprehensive monitoring of vacuum pressure, extrusion speed, motor load, bearing temperatures, and production statistics. Remote diagnostics capability via Ethernet.
- Automatic Lubrication System: Centralized grease lubrication with programmable intervals ensures all bearings receive proper maintenance without production interruption.
- Variable Frequency Drive: VFD-controlled main motor allows precise adjustment of extrusion speed (0-100%) to optimize output for different clay types and brick specifications.
Production Capacity
| Brick Type | Output (Bricks/Hour) | Annual Output (300 Days) |
|---|---|---|
| Standard Solid Brick (230x110x75mm) | 35000-40000 | 84-96 million |
| Hollow Brick (240x115x90mm) | 22000-26000 | 53-62 million |
| Perforated Brick (240x115x90mm) | 18000-22000 | 43-53 million |
Applications
Purpose-built for high-output tunnel kiln production lines and fully automated brick plants. Processes clay, shale, fly ash, and coal gangue mixtures. Integrated with automatic cutting machines, setting robots, and kiln car loading systems for complete production line automation.
Package & Delivery
Main extruder unit packed in heavy-duty fumigation-free plywood case with VCI anti-rust protection. Vacuum pump, control cabinet, and electrical components in separate reinforced packaging. Delivery within 20-30 working days. Full installation, commissioning, and operator training by experienced engineers included.
After-Sales Service
- 2-year extended warranty on main gearbox and auger assembly
- 12-month standard warranty on all other components
- On-site installation and training by certified engineers
- Remote technical support and troubleshooting
- Comprehensive spare parts inventory with express shipping
- Annual preventive maintenance inspection available
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.