JKY65/65-40 Automatic Vacuum Extruder Mud Strip High Capacity Clay Brick Making Machine Production Line
JKY65/65-40 Automatic Vacuum Extruder Mud Strip Clay Brick Making Machine Production Line
The JKY65/65-40 high capacity clay brick making machine is a complete vacuum extruder mud strip brick machine production line solution. As a 35000 bricks per hour extruder machine, this integrated system combines vacuum extrusion, automatic cutting, and material handling into one seamless production flow for turnkey brick plant operations.
Key Features
- Complete Production Line Integration: Includes vacuum extruder, automatic mud strip cutter, conveyor system, and control console in a pre-engineered package. All components are synchronized for maximum efficiency with minimal setup time on site.
- High-Capacity Dual Vacuum System: Two-stage vacuum chamber with water-ring vacuum pump achieving ≤ -0.092 MPa. Produces consistently dense, air-free mud strips essential for high-quality fired bricks with compressive strength exceeding 20 MPa.
- 650mm Heavy-Duty Auger Assembly: Large diameter auger with optimized compression ratio and replaceable high-chromium wear segments. Designed for processing abrasive clay materials with extended service intervals of 10000+ hours.
- Automatic Synchronized Cutting: Servo-driven cutting mechanism precisely synchronized with extrusion speed. Adjustable cutting length from 200mm to 1200mm via PLC touchscreen, with automatic brick size changeover in under 2 minutes.
- Integrated Material Handling: Includes receiving hopper with variable-speed belt feeder, clay conditioning chamber, and automatic mud strip conveyor to downstream cutting and setting machines.
- Smart Production Management: Centralized PLC control with production data logging, energy consumption monitoring, maintenance scheduling, and remote access capability for factory management systems.
- Quick-Change Die System: Hydraulic die clamp with quick-release mechanism enables die changes in under 15 minutes for different brick profiles and sizes.
Production Line Components
| Component | Specification | Function |
|---|---|---|
| Box Feeder | GD80, 4.5m³ capacity | Receiving and metering raw clay |
| Roller Crusher | SGP800x600, 37kW | Clay particle size reduction |
| Double Shaft Mixer | SJ300, 55kW | Clay moisture homogenization |
| Vacuum Extruder | JKY65/65-40 | High-capacity mud strip forming |
| Automatic Cutter | QZJ-650 | Synchronized mud strip cutting |
| Control System | PLC Touchscreen | Centralized line management |
Production Capacity
| Brick Type | Output (Bricks/Hour) | Annual Output (300 Days) |
|---|---|---|
| Standard Solid Brick | 30000-35000 | 72-84 million |
| Hollow Brick | 18000-22000 | 43-53 million |
| Perforated Brick | 15000-18000 | 36-43 million |
Package & Delivery
All production line components packed separately in export-grade fumigation-free plywood cases with VCI anti-corrosion protection. Control cabinets and electrical components in sealed moisture-proof packaging. Complete line delivered within 20-30 working days. Includes 15-day on-site installation, commissioning, and comprehensive operator training program.
Why Choose Our Production Line
- Pre-engineered system eliminates compatibility issues between components
- Single supplier responsibility for warranty and after-sales support
- Documented installation and commissioning procedures for fast startup
- 12-month warranty on all line components with extended coverage available
- Lifetime technical support and spare parts supply guarantee
- Reference installations in 20+ countries worldwide
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.