PTFE Semi-Automatic Molding Machine with 5T-5000T Capacity Range, 1.1KW-22.5KW Motor Power for Industrial Applications
Price:
Negotiation
MOQ:
1 UNIT
Delivery Time:
6-8 weeks
Brand:
SUKO
Product Description
PTFE Semi-Automatic Molding Machine Overview
PTFE requires specialized processing techniques as it does not flow above its melting point, making injection molding unsuitable. Our semi-automatic molding process involves compression molding powder into preforms followed by sintering, similar to sintered metal processing, creating geometric shapes ready for machining, fusing, or welding.
Automatic Molding Process
Our semi-automated compression molding system is designed for medium to large-volume production of net molded and near net molded PTFE components. This process utilizes dedicated tooling with minimal operator intervention, enabling rapid fabrication of plastic parts.
Process Advantages
- Minimal scrap material compared to traditional PTFE machining from stock shapes
- Lower part costs with reduced or eliminated machining requirements
- Reduced stress defects in molded and sintered components versus machined parts
- Relatively close tolerances achievable with precise tooling and processing
Key Applications
- Precision components requiring tight tolerances
- High-temperature environments with extreme heat resistance
- Chemical-resistant applications in harsh industrial settings
- Low-friction applications requiring smooth, frictionless surfaces
- Electrical insulation components preventing current flow
- Medical implants requiring biocompatibility and non-allergenic properties
Machine Performance Benefits
- High precision manufacturing with accurate dimensions and tolerances
- Enhanced production efficiency through automated processes
- Material versatility supporting various plastic materials including PTFE
- Exceptional durability with wear-resistant PTFE components
- Superior chemical resistance for harsh environment applications
- Low friction coefficient enabling smooth movement in mechanical applications
Compression Molding Capabilities
Our compression molding process subjects PTFE resin powder to substantial straight-line forces in closed die sets to create solid rod or tubular shapes. With over 1,000 mold sizes available, we manufacture stock shapes from 1" OD to 26" OD in Virgin PTFE and custom blended materials.
Our extensive in-house equipment and tooling inventory makes us your comprehensive source for all compression molding requirements, offering cost-effective solutions without special tooling needs.
Technical Specifications
| Model No | Cylinder DIA | Structure | Motor Power |
|---|---|---|---|
| 5T 200*200 | Φ70 | upward pressing | 1.1 KW |
| 10T 200*200 | Φ100 | upward or downward pressing | 1.5 KW |
| 20T 250*250 | Φ140 | upward or downward pressing | 1.5 KW |
| 30T 300*300 | Φ160 | upward or downward pressing | 0.75 KW + 1.1 KW |
| 60T 350*350 | Φ220 | upward or downward pressing | 1.1 KW + 1.5 KW |
| 100T 420*420 | Φ280 | upward or downward pressing | 1.5 KW + 1.5 KW |
| 150T 520*520 | Φ320 | upward or downward pressing | 1.5 KW + 2.2 KW |
| 200T 560*560 | Φ360 | upward or downward pressing | 2.2 KW + 2.2 KW |
| 300T 600*600 | Φ420 | upward or downward pressing | 2.2 KW + 2.2 KW |
| 400T 800*800 | Φ500 | upward or downward pressing | 2.2 KW + 3 KW |
| 500T 1000*1000 | Φ560 | upward or downward pressing | 2.2 KW + 5.5 KW |
| 800T 1200*1200 | Φ750 | upward or downward pressing | 3 KW + 5.5 KW |
| 1000T 1500*1500 | Φ800 | upward or downward pressing | 4 KW + 5.5 KW |
| 1200T 1600*1600 | Φ900 | upward or downward pressing | 4.5 KW + 5.5KW |
| 1500T 1800*1800 | Φ1000 | upward or downward pressing | 4.5 KW + 5.5 KW |
| 2000T 2000*2000 | Φ1100 | upward or downward pressing | 4 KW + 11 KW |
| 2500T 1500*1500 | Φ1250 | upward or downward pressing | 5.5 KW + 11 KW |
| 3500T 2400*2600 | Φ1500 | upward or downward pressing | 5.5 KW + 15 KW |
| 5000T 2500*2800 | Φ900*4 | upward or downward pressing | 7 KW + 22.5 KW |
Our technical team provides comprehensive support from initial concept through design, production, and finishing, recommending optimal plastic resins, compounds, and fillers to maximize performance and cost-effectiveness for your specific application requirements.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suko Polymer Machine Tech Co., Ltd.
Location
No.8, Ziyahe road, Xinbei District, Changzhou , Jiangsu Province, China 213000
Contact Person
Sammy Liu