Monel 400 Nickel-Copper Alloy Wire 0.15-7.5mm for Automotive Engine & Exhaust Systems
Price:
Negotiable
MOQ:
5 Kg
Delivery Time:
5-21 days
Brand:
Victory
Product Description
Monel 400 Alloy Wire for Automotive Applications
Monel 400 nickel-copper alloy wire delivers exceptional performance in demanding automotive environments with superior corrosion resistance, high strength, and excellent processability.
Technical Specifications
Chemical Composition
| Element | Content (%) |
|---|---|
| Nickel (Ni) | ≥63% |
| Copper (Cu) | 28-34% |
| Iron (Fe) | ≤2.5% |
| Manganese (Mn) | ≤2% |
| Carbon (C) | ≤0.3% |
| Silicon (Si) | ≤0.5% |
| Sulfur (S) | ≤0.025% |
Physical Properties
| Property | Value |
|---|---|
| Density | 8.83 g/cm³ |
| Melting Point | 1300-1390°C |
| Thermal Conductivity | 21.8 W/(m·K) |
| Thermal Expansion | 13.9 μm/m·°C (20-100°C) |
Mechanical Properties
| Property | Value |
|---|---|
| Tensile Strength | ≥550 MPa |
| Yield Strength (0.2%) | ≥240 MPa |
| Elongation | ≥40% |
| Hardness (HB) | ≥331 |
Key Characteristics
- Superior Corrosion Resistance: Withstands harsh automotive environments including salt water, acid rain, and chemical exposure
- High Strength & Hardness: Maintains structural integrity under mechanical stress and vibration
- Excellent High Temperature Stability: Performs reliably in engine and exhaust system applications up to 1390°C
- Outstanding Processability: Easy to form and fabricate into complex automotive components
- Good Electrical Conductivity: Ensures reliable performance in automotive electrical systems
Available Forms & Sizes
| Form | Size Range | Standard |
|---|---|---|
| Wire | 0.15-7.5 mm | ErNiCu-7 |
| Rod/Bar | 8.0-200 mm | ASTM B164 |
| Strip | (0.5-2.5)×(5-180) mm | ASTM B127 |
| Plate | Custom Made | ASTM B127 |
| Pipe | Various | ASTM B165 |
| Forging | Various | ASTM B564 |
Automotive Applications
- Engine Components: Valve stems, piston rings, cylinder liners requiring corrosion resistance and thermal stability
- Exhaust Systems: Exhaust pipes, valves, mufflers exposed to high temperatures and corrosive gases
- Braking Systems: Brake lines, pads, springs demanding high strength and corrosion resistance
- Fuel Systems: Fuel nozzles, pipes handling fuel corrosion and contamination
Quality Assurance
Our Monel 400 wire undergoes comprehensive testing including dimensional verification, mechanical property analysis, chemical composition checks, and corrosion resistance evaluation to ensure compliance with industry standards.
Contact & Customization
Email: victory@dlx-alloy.com
We provide OEM & ODM services with custom sizing options to meet specific automotive requirements.
Frequently Asked Questions
What is the quality assurance process for Monel 400 wire?
The quality assurance process involves rigorous testing including dimensional checks, mechanical property testing, chemical composition analysis, and corrosion resistance evaluation to ensure compliance with industry standards.
What are the benefits of using high-quality Monel 400 wire?
High-quality Monel 400 wire ensures reliability, longevity, and optimal performance in demanding automotive applications, offering excellent corrosion resistance, mechanical strength, and thermal/electrical conductivity while minimizing failure risks.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Changzhou Victory Technology Co., Ltd
Location
NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu
Contact Person
Victory