Flue Gas Butterfly Valve Industrial Butterfly Valve Air Valve
Core Working Principles of Flue Gas Butterfly Valves:
- Rotational Control Mechanism:
The disc rotates 90° to achieve rapid opening/closing and flow regulation. The bidirectional flow design accommodates both forward and reverse media directions. - Actuation & Positioning:
The electric actuator precisely controls the rotation angle via motor drive and gear reduction, ensuring responsive operation. Internal limit switches guarantee accurate positioning. - High-Temperature Sealing Optimization:
Planar sealing between the disc and seat—combined with elastic material seats—automatically adjusts contact pressure, thus ensuring reliable sealing integrity in high-temperature flue gas environments (e.g., desulfurization systems). -
Introduction to Flue Gas Butterfly Valves
Flue gas butterfly valves are specialized control valves designed for high-temperature, high-pressure, and corrosive gas media (e.g., flue gas, dust, hot air). Widely used in industrial ventilation, environmental dust removal, and energy systems, they are systematically introduced below across five aspects: core definition, working principles, structural types, key features, and typical applications.
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Definition & Overview
Flue gas butterfly valves utilize a circular disc structure to regulate, divert, merge, or switch media flow via rotational motion. They are primarily deployed in harsh environments such as high-temperature flues and desulfurization systems. Core functions include flow regulation, pressure control, and media isolation, offering advantages of low flow resistance, rapid actuation, and ease of maintenance.
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Working Principles
The valve operates via an external drive (e.g., manual lever, electric/pneumatic actuator) rotating the valve stem to move the disc between 0° (closed) and 90° (open):
- Open/Close Control:
- Parallel to pipeline axis: Full open (minimal flow resistance).
- Perpendicular to axis: Fully sealed (zero media leakage).
- Sealing Mechanism:
- Disc and seat form a sealing interface via planar sealing or elastic materials (e.g., EPDM rubber).
- In closed position, the seat deforms under compression to generate sealing pressure (leakage class up to ANSI Class VI).
- Actuation Modes:
- Manual: Adjust opening via handwheel scale.
- Electric/Pneumatic: Actuator receives 4–20mA signals for precise flow control and automated operation.
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Structure & Classifications
Classified by eccentricity design:
- Centerline Type:
Stem aligns with disc center; bidirectional sealing; ultra-low flow resistance; ideal for low-pressure, high-flow systems (e.g., ventilation ducts). - Eccentric Type:
- Single/Double/Triple-offset designs reduce friction and enhance seal durability under high pressure/temperature (e.g., triple-offset suits extreme temperatures ≤650°C).
- Material Selection:
- Body: Carbon steel/stainless steel.
- Disc/Seal Ring: Corrosion/wear-resistant alloys (304H stainless steel, duplex steel, Hastelloy®).
- Seat: Tungsten carbide overlay for abrasion resistance.
- Innovative Designs:
- Four-bar linkage mechanism (drive arm, driven arm, etc.) vertically lifts the disc away from the seat during operation, minimizing friction and distributing pressure evenly to extend seal life.
- Centerline Type:
- Open/Close Control:
1. Specification:
| FABIA Valve Parameter List | ||
| Valve type: | Flue Gas Butterfly Valve Industrial Butterfly Valve | |
| Size: | 2 inch ~ 36 inch | |
| Material: | WCB,GGG40,FCD,SS304,SS304L,SS316,SS316L,ST37(Q235B),SS410 | |
| Connection type: | Butt /Flange Connection | |
| Driving model: | Manual/Worm gear drive/Pneumatic/Electric | |
| Pressure rating: | PN0.1~PN16 | |
| Temperature: | -40℃~700℃ | |
| Model: | FB-DB.......... | |
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