Polymer Composite Gel Biocarriers Enhancing Bioremediation Performance With State Of The Art Gel Technology
Product Overview:
After six years of research, we selected a high-polymer hydrophilic material with superior bio-affinity, wear resistance, aeration efficiency, and an ultra-high surface area. PCG was officially launched in 2016, underwent five years of small- and medium-scale testing, and entered mass production in 2020. Today, PCG stands as a leading biological media carrier in the market, outperforming competitors in efficiency and durability.
Key Features
1. High Hydrophilicity & Biofilm Formation
Rapid microbial attachment due to excellent hydrophilic properties.
Accelerates biofilm growth, improving wastewater treatment efficiency.
2. Superior Material Durability
High wear resistance ensures long-term use without degradation.
Resistant to chemical corrosion, suitable for harsh wastewater conditions.
Technical Parameters
| Parameter | Value |
|---|---|
| Material | Polyurethane porous gel |
| Specific Surface Area | ≥10,000 m²/m³ |
| Porosity | 98% |
| Dosing Rate | 10–30% of tank volume |
| Hanging Time | 3–7 days |
| pH Range | 6–10 |
| Temperature Range | 1–50°C |
| Expansion Ratio | 190 ± 18% (1:2.2 post-swelling) |
Municipal sewage (e.g., Riyadh, Jeddah plants).
Industrial wastewater (oil refineries, textile dyeing).
Rural drainage & river remediation.
Case Example: A Saudi textile plant achieved 95% COD removal by replacing conventional carriers with PCG.
Why Choose PCG Over Conventional Bio Carriers?
✔ Faster Biofilm Formation – Reduces startup time for new systems.
✔ Lower Operational Costs – Minimizes aeration energy requirements.
✔ Longer Lifespan – Durable material reduces replacement frequency.
✔ Wider Application Range – Effective in both aerobic and anoxic conditions.
FAQ
Q1: How does PCG compare to MBBR carriers?
A: PCG offers 3x higher biofilm adhesion, faster settling, and superior nitrogen removal.
Q2: Is PCG suitable for high-temperature environments?
A: Yes, it operates reliably in 1–50°C, ideal for Saudi Arabia’s climate.
Q3: What’s the typical ROI?
A: Reduced sludge and energy costs typically deliver ROI within 2–3 years.
Q4: Can PCG retrofit existing systems?
A: Yes, it integrates seamlessly with SBR, MBR, and activated sludge processes.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.