Sugar Mill Ethanol Dissolved Air Flotation DAF System Sugarcane Wastewater Vinasse Treatment 2-150 m3/h Unit
Product Description:
The DAF-SG dissolved air flotation system is purpose-engineered for sugar mill and ethanol distillery wastewater treatment. Designed to handle high organic loads from sugarcane washing, milling process water, and ethanol vinasse (stillage), this DAF system uses pressurized dissolved air micro-bubble technology to float and remove suspended bagasse fibers, soil particles, yeast cells, and colloidal organic matter. With 2-150 m3/h capacity and robust construction for continuous harvest-season operation, it is the trusted solution for Brazil's sugar-ethanol industry—the world's largest—as well as mills in Colombia, Guatemala, and Central America.
Features:
- Product Name: Sugar Mill Ethanol Dissolved Air Flotation DAF System
- Model: DAF-SG
- Application: Sugar Mill and Ethanol Distillery Wastewater
- Material: Stainless Steel 304
- Treatment Capacity: 2-150 m3/h
- Organic Load: High BOD/COD Capacity
- Vinasse Treatment: Yes
- Automation: Fully Automatic PLC Control
DAF / IDAF Technical Specifications:
| Model | Capacity | Power (kW) | Dimension (m) | Nozzle list (DN) | ||||||||||
| DAF/ IDAF |
m³/h | Recycle pump |
Air compressor |
Skimmer | IDAF Fast mixer |
IDAF Slow mixer |
DAF L₁/L₂ |
IDAF L₁/L₂ |
W₁/W₂ | H₁/H₂ | Inlet (a) |
Outlet (b) |
Sludge outlet (c) |
Vent nozzle (d) |
| 003 | ~3 | 0.75 | 0.55 | 0.12 | 0.37 | 0.25 | 3.6/2.8 | 4.1/3.2 | 2.4/1.2 | 2.2/1.7 | 50 | 50 | 80 | 80 |
| 005 | ~5 | 1.1 | 0.55 | 0.12 | 0.37 | 0.25 | 3.8/3.0 | 4.4/3.6 | 2.4/1.2 | 2.2/1.7 | 80 | 80 | 80 | 80 |
| 010 | ~10 | 4 | 0.55 | 0.12 | 0.37 | 0.25 | 4.3/3.3 | 5.0/4.0 | 2.9/1.7 | 2.4/1.9 | 100 | 100 | 100 | 100 |
| 020 | ~20 | 4 | 0.75 | 0.12 | 0.37 | 0.25 | 5.7/4.8 | 6.2/5.2 | 3.2/2.2 | 2.4/1.9 | 150 | 100 | 100 | 100 |
| 030 | ~30 | 5.5 | 0.75 | 0.12 | 0.37 | 0.25 | 6.5/5.5 | 7.7/6.7 | 3.2/2.2 | 2.4/1.9 | 150 | 150 | 150 | 100 |
| 040 | ~40 | 5.5 | 0.75 | 0.12 | 0.75 | 0.37 | 6.5/5.5 | 7.7/6.7 | 3.6/2.7 | 2.4/1.9 | 200 | 200 | 150 | 100 |
| 050 | ~50 | 7.5 | 0.75 | 0.12 | 0.75 | 0.37 | 7.3/6.3 | 8.8/7.8 | 3.6/2.7 | 2.4/1.9 | 200 | 200 | 150 | 100 |
| 080 | ~80 | 11 | 1.5 | 0.12 | 1.5 | 0.37 | 8.9/7.6 | 10.6/9.2 | 4.4/3.4 | 2.7/2.3 | 250 | 200 | 150 | 100 |
| 100 | ~100 | 11 | 1.5 | 0.12 | 1.5 | 0.37 | 10.8/9.4 | 13.2/11.8 | 4.4/3.4 | 2.7/2.3 | 300 | 250 | 150 | 100 |
| 120 | ~120 | 11 | 2.2 | 0.12 | 1.5 | 0.37 | 11.7/10.4 | 14.2/12.8 | 4.4/3.4 | 2.7/2.3 | 300 | 250 | 150 | 100 |
| 150 | ~150 | 15 | 3 | 0.12 | 1.5 | 0.37 | 13.5/12.0 | 15.8/14.4 | 4.5/3.8 | 2.7/2.3 | 300 | 300 | 150 | 100 |
Process Flow Diagram:
Applications:
This DAF dissolved air flotation system is ideally suited for sugarcane washing and milling wastewater, ethanol distillery vinasse (stillage) pre-treatment, sugar refinery process condensate polishing, bagasse washing and dewatering water, molasses fermentation wastewater, and bioethanol plant effluent. Trusted by Latin America's sugar-energy sector including mills in Sao Paulo and Minas Gerais (Brazil), Valle del Cauca (Colombia), Escuintla (Guatemala), and Chinandega (Nicaragua) fo
r harvest-season wastewater compliance.
Support and Services:
- Remote installation guidance and on-site commissioning for Latin America
- Troubleshooting and diagnosis of system operational issues
- Regular maintenance program and spare parts supply
- Operator training with bilingual documentation (English and Spanish)
- Equipment upgrades and performance optimization services
Packing and Shipping:
Product Packaging:
- Export-grade wooden case packaging with moisture-proof film wrapping
- Reinforced steel frame structure for long-distance ocean freight to Latin America
- Complete with installation manual, operation guide, and certification documents
Shipping:
- Sea freight to major Latin American ports: Santos, Buenaventura, Guayaquil, Puerto Cortes
- Shipping cost calculated based on destination port and order volume
- Tracking number provided upon shipment dispatch
FAQ:
Q: What brand?
A: DUBHE.
Q: Model?
A: DAF-SG (Sugar).
Q: Can it treat ethanol vinasse?
A: Yes, designed for high BOD/COD vinasse pre-treatment before anaerobic digestion or land application.
Q: Do you ship to Brazil?
A: Yes, regular shipments to Brazilian sugar-ethanol mills via Santos and Paranagua ports.
Q: MOQ?
A: 1 set.
Get in Touch
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