1400°C Vertical Hydrogen Tube Furnace With Ignition Device And OD40 Alumina Tube
Product Overview
PTV D40/300/14 is a customized vertical hydrogen tube furnace with PLC automatic gas displacement and tail gas ignition. Features with an 40 mm diameter alumina processing tube, SiC heating elements, The temperature of the vertical tube furnace is controlled by a high-precision SCR power controller with accuracy +/-1C and 32 segments programs. It is designed for the heat treatment of various types of new materials under Hydrogen or other gas conditions up to 1400C.
Main Features
- Tmax 1400°C
- Single heating zone, vertical hydrogen atmosphere tubular furnace
- individual controlling cabinet, hydrogen atmosphere
- Fully automatic PLC controlled gas replacing system and H2ignition device
- Equips one way valve and check valve for H2 safety operation
- S type thermocouple
- Powerful U type SiC heating elements, fast heating rate
- SS304 vacuum sealing flanges with valves and pressure meter included
- 99.5% Alulmina tube
- Digital PID programmable 32 segments with accuracy of +/-1C
- CE Standard
Safety Measures
- Built-in ammeter and dual voltmeters for easy monitoring and troubleshooting.
- Overheat protection shuts down the furnace if temperature is outside of acceptable range (refer to controller’s manual) or when the thermocouple is broken or malfunctions.
- Power failure protection resumes furnace operation right after the point of failure when power is reestablished.
- Microprocessor based self-tuning PID control provides optimum thermal process with minimal overshoot
Product Details
1400°C Single heating zone vertical hydrogen tube furnace
- The vertical hydrogen tube furnace is mainly consists of seven parts: furnace body, alumina tube, sealing flange parts, gas supplying system, ignition system, PLC temperature controlling system and mobile support
- The furnace outer steel shell is processed with pickling and phosphating, environment powder coating on the surface, corrosion and oxidation resistance, built-in cooling fan, surface temperature Rt+45℃
- Exquisite appearance, ISO, CE compliance
PLC controlling system for the 1400°C vertical hydrogen tube furnace
- 7" touchscreen panel, individual controlling cabinet
- PLC automatic gas displacement and tail gas ignition
- Equipped with a remote control module
Two-channel gas supplying system
- Equipped with SS304 quick-opening flange accessories for materials fast loading and unloading, sealed with high-temperature resistant fluorine rubber sealing rings
- Solenoid valve for gas filling. The air inlet and outlet adopts G1/4-inch pagoda air nozzle, which can be connected to a PTFE pipe with an outer diameter of 8mm. Max vacuum can reach 10*-7torr
- Equipped with adjustable flange brackets to ensure safe and stable operation of the furnace tube
Hydrogen ignition device
- Equip hydrogen device, the reducing gas is burned at the gas outlet
- When the thermocouple detects that the temperature is lower than the set value (set to 200-300 degrees), it will re-ignite. If it cannot ignite within 30 seconds, an alarm will sound, and it will be filled with nitrogen for protection, which is safe and reliable.
- Double ferrule joints; gas float flowmeter, the flow rate is adjustable ranges 60-600ml/min
- Available gases: N2, Ar, H2, CO etc.
NOTE: When filling reducing gas, check valves, one-way valves, exhaust gas treatment systems, etc. need to be configured
Technical Specifications
| Model No. | PTV D40/300/14 |
| Heating length |
300mm |
| Power supply |
2.6KW AC208-240V 50/60Hz single phase |
| Working temperature |
Tmax 1400°C (2552°F) |
| Temperature controller |
Shimaden PID controller, PLC controlled 7" touchscreen panel |
| Heating rate | ≤25°C / min |
| Thermocouple | S type |
| Furnace tube | Material: High purity alumina tube Size:OD40mm,ID30mm, length900mm |
| Sealing flange |
SS304 quick-opening sealing flanges with needle valve and pressure gauge |
| Vaccum level |
10-5torr provided with molecular pump unit |
| Chamber lining | Mitsubishi Raw Material high alumina 1600# fiber board |
| Electronic components | Schneider maker air switch, AC contactor, SSR Relay etc. |
| Heating element | SIC rod |
| Shipping info | Weight: 80kgs W510xL560xH1510mm |
| Compliance | CE, ISO |
| Warranty | 18 months quality warranty with lifetime technical support (excluded consumable parts such as quartz tube, thermocouple etc) |
Application Notes
- Furnace tube pressure should be lower 0.02MPa
- Gas source should equip the pressure reducing valve
- Before filling reduction gases like H2, should pump the air out of the tube
- When filling gases from gas inlet in the tube, should make sure the gas outlet valve open
Size Comparison
| Item name | PTV D25/200/14 | PTV D60/300/14 | PTV D100/300/14 |
| Heating length | 200mm | 300mm | 300mm |
| Tube size | OD25xL700mm | OD60xL1000mm | OD100xL800mm |
| Power | 1.5 KW | 2.8 KW | 3.0 KW |
| Furnace overall size(LxWxH) | 830x450x1620mm | 850x470x1620mm | 870x490x1620mm |
| Net Weight | 60 KGS | 95 KGS | 102 KGS |
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