1000khz Pulse Frequency Laser Glass Cutting Machine with Rack And Pinion Transmission
Product Description:
- High-Power Laser Source : Equipped with a cutting-edge, high-frequency pulsed laser for superior cutting performance.
- Versatile Material Handling : Capable of processing a wide range of materials including metals and non-metals.
- Multifunctional Cutting Capabilities :
- Supports continuous sheet cutting
- Precision single-point cutting
- Efficient strip cutting
- Advanced X/Y Axis Control : Utilizes high-precision DC servo motors and ultra-fine 0.1μm optical encoders for unparalleled accuracy.
- Intelligent Motion Control : Features automatic focus-following functionality and dynamic piercing control.
- High-Resolution Imaging : Incorporates a premium CCD camera system for real-time visual monitoring, pattern recognition, and mark point detection.
- Robust Power Supply : Equipped with a German-made, high-stability power source. Taiwanese brand power supply used for optical components.
- Impressive Cutting Range : Capable of processing materials up to 19mm in thickness, catering to a wide array of industrial applications.
- Precision-Engineered Components :
- Motor base and optical platform constructed with natural granite
- Designed for superior stability and vibration resistance
- Ensures maintained accuracy over time
- Ideal for high-precision industrial applications
- User-friendly interface for easy operation
- Reduced material waste due to precise cutting
- Suitable for both small-scale and large-volume production runs
- Low maintenance requirements, ensuring long-term reliability
The advanced laser cutting machine is designed to provide unparalleled cutting performance and versatility for industrial applications. With its range of high-precision features, this machine is capable of processing a wide range of materials, including metals and non-metals. Whether you are working with a continuous sheet, doing single-point cutting, or processing strips, this machine offers multifunctional cutting capabilities.
The advanced X/Y Axis control system utilizes high-precision DC servo motors and ultra-fine, 0.1μm optical encoders to ensure unparalleled accuracy. This, combined with its intelligent motion control system that includes automatic focus-following functionality and dynamic piercing control, means you can achieve precise, high-quality cuts every time.
The machine is also equipped with a premium CCD camera system for real-time visual monitoring, pattern recognition, and mark point detection. This means you can see what you are cutting and ensure that it is being cut accurately.
In addition to its versatile capabilities, the machine is precision-engineered with natural granite for the motor base and optical platform. This ensures superior stability and vibration resistance, maintaining accuracy over time.
Other key features of the advanced laser cutting machine include its high-power laser source that uses high-frequency pulsed laser for superior cutting performance, and the robust power supply equipped with a German-made, high-stability power source. The machine can process materials up to 19mm in thickness and requires low maintenance, ensuring long-term reliability.
The advanced laser cutting machine offers additional benefits, such as reduced material waste due to precise cutting and a user-friendly interface for easy operation. It is suitable for both small-scale and large-volume production runs, making it ideal for high-precision industrial applications.
Features:
- Precision Cutting
- Irregular shape high-speed cutting
- Contour cutting
- Small hole drilling
- Hand-held cutting capabilities
- Superior Processing
- High-quality edge finishing
- No taper effects
- Minimal material loss
- Burr-free cutting
- Eco-Friendly Operation
- No pollution
- No powder residue
- No wastewater production
- High-Speed Processing
- Rapid cutting of complex shapes and patterns
- Superior Cut Quality
- Clean edges with no tapering
- Minimal to no burrs
- Extremely small chipping, if any
- Cost-Effective
- High yield rate
- Low consumable usage
- Energy-efficient operation
- Environmentally Friendly
- Clean process with no harmful byproducts
- Specialized Glass
- Ultra-clear glass
- Plain white glass
- High borosilicate glass
- Quartz glass
- Electronic Components
- Phone glass covers
- Car glass
- Camera glass covers
- LCD screens
- Optical Materials
- K9 glass
- Various optical filters
- Mirror cutting
- Precious Materials
- Sapphire processing for watch faces and electronic components
- Glass Manufacturing
- Optical glass
- Tempered glass
- Ultra-thin glass
- Laboratory glassware
- Medical glass equipment
- Electronics
- Mobile phone screens and covers
- Tablet displays
- Laptop screens
- Optical/ITO/Yellow/Purple semiconductor glass
- Automotive
- Car windows and windshields
- Dashboard displays
- Instrumentation panels
- Real Estate and Construction
- Architectural glass
- Decorative glass panels
- Bathroom glass fixtures
- Home Appliances
- Glass panels for ovens and refrigerators
- Lighting glass components
- Communication Media
- Mobile device screens
- Watch sapphire covers
- Camera and CCTV lenses
- New Energy Sector
- Solar panel glass
- Specialized glass for energy-efficient windows
- Aerospace and Defense
- High-precision optical components
- Specialized glass for cockpit displays
- Medical and Scientific Research
- Laboratory equipment glass
- Optical lenses for medical devices
- Microfluidic chips
This advanced laser cutting system offers a versatile solution for a wide range of industries, providing high-precision, efficient, and eco-friendly processing of various glass and optical materials. Its ability to handle complex shapes and delicate materials makes it an ideal choice for both large-scale manufacturing and specialized, high-value applications.
Technical Parameters:
The laser used is an ultrashort pulse fiber laser, with a specific type that varies depending on the model. The average power available is 50W, but options for 10W, 20W, 30W, 60W, and 80W are also available. The wavelength is 1064nm with a second harmonic at 532nm. The pulse width is less than 10 picoseconds and the repetition rate is adjustable from 1Hz to 1000kHz. The beam quality is near-diffraction-limited, with M² less than 1.2.
The positioning accuracy is within ±2μm over the entire work area and the repeatability is ±1.5μm, with ±16 arc-seconds angular accuracy. The maximum cutting speed is up to 1000mm/s. The cutting thickness for ultra-thin glass is ≤1mm, while for standard glass it is ≤19mm (varies based on material properties and cutting requirements). The minimum line width is ≤30μm material dependent and the minimum hole diameter is ≤20μm.
For dual-platform models, the work area dimensions can be either 600x700mm, 600x900mm, or 400x500mm per platform. For single-platform models, it is 400x500mm, 600x700mm or 600x900mm.
The power consumption for the machine is 150W with 250W/350W standby. The input voltage is AC220V ± 10%, and the frequency is 50-60Hz.
The machine dimensions vary depending on the specific model. The length ranges from 1600mm to 2550mm, the width ranges from 1700mm to 2080mm, and the height is 1960mm. The weight is also different, ranging from 3500kg to 5000kg depending on the model.
The machine comes with built-in water cooling for thermal stability. It also has an advanced CNC with high-speed processing capabilities. Proprietary cutting optimization software is included, and the machine is equipped with a class 1 laser safety enclosure and emergency stop buttons.
The machine's operating temperature should be between 18-28°C (64-82°F) and humidity of 40-70% non-condensing. The power stability maximum fluctuation is ±5%.
Enhancements include an enhanced vision system for automatic alignment, an automated material loading/unloading system, and custom fixture designs for specific applications. Extended warranty and service packages are also available.
Note: Specifications are subject to slight variation based on specific configurations and continuous product improvements. For the most up-to-date information and customization options, please consult with our technical team.
Applications:
Our advanced laser cutting machine is designed to meet a wide range of industrial needs, offering precision and efficiency across various materials and applications:
- Ideal for creating high-precision instrument panels, dashboards, and control interfaces
- Capable of handling thin to medium-thickness materials with exceptional accuracy
- Ultra-thin Glass: Precise cutting of delicate glass sheets for electronic devices
- White Glass: Clean and accurate processing for decorative and architectural applications
- High-Borosilicate Glass: Specialized cutting for laboratory equipment and heat-resistant products
- Quartz Glass: Precision cutting for optical components and semiconductor industry needs
- Tailored for cutting PCB boards, flexible circuits, and other electronic substrates
- Ensures clean edges and minimal thermal impact on sensitive electronic materials
- Sapphire Cutting: For watch faces, smartphone camera lenses, and high-end displays
- Precision Gemstone Shaping: Creating intricate designs in precious and semi-precious stones
- LED Component Manufacturing: Cutting sapphire wafers for LED production
- Capable of processing various LCD components, including:
- ITO (Indium Tin Oxide) conductive films
- RGB color filters
- Polarizing films
- Ensures precise cutting without damaging delicate display materials
- Accurate cutting of K9 optical glass for high-quality lenses and prisms
- Precision shaping of optical films for various industrial and scientific applications
- Micro-cutting of small, intricate parts for the medical and aerospace industries
- Custom shape cutting for unique product designs and prototypes
- Multi-layer material processing for composite products
Our laser cutting system's versatility makes it an invaluable tool across multiple industries, from consumer electronics to advanced scientific research, ensuring high-quality results and efficient production processes.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.