The Advanced Laser Cutting Machine is equipped with a high-power laser source for superior cutting performance. The laser has a cutting-edge, high-frequency pulsed design, making it ideal for precision industrial applications. The machine has versatile material handling capabilities and can process a wide range of materials, including metals and non-metals. The cutting capabilities are multifunctional, supporting continuous sheet cutting, precision single-point cutting, and efficient strip cutting.
The X/Y axis control of the machine utilizes high-precision DC servo motors and ultra-fine 0.1μm optical encoders, ensuring unparalleled accuracy. The machine also features intelligent motion control with automatic focus-following functionality and dynamic piercing control for efficient and precise cutting. Additionally, the incorporation of a premium CCD camera system allows for real-time visual monitoring, pattern recognition, and mark point detection.
The machine boasts impressive cutting range capabilities, catering to a wide array of industrial applications with the ability to process materials up to 19mm in thickness. The precision-engineered components of the motor base and optical platform are constructed with natural granite, designed for superior stability and vibration resistance, and ensures maintained accuracy over time.
The Advanced Laser Cutting Machine is user-friendly, easy to operate, and substantially reduces material waste due to precise cutting. Suitable for both small-scale and large-volume production runs, the machine has low maintenance requirements, ensuring long-term reliability.
Features:
Advanced Laser Cutting System: Features, Advantages, and Applications
Key Features
Precision Cutting
Irregular shape high-speed cutting
Contour cutting
Small hole drilling
Hand-held cutting capabilities
Superior Processing
High-quality edge finishing
No taper effects
Minimal material loss
Burr-free cutting
Eco-Friendly Operation
No pollution
No powder residue
No wastewater production
Advantages
High-Speed Processing
Rapid cutting of complex shapes and patterns
Superior Cut Quality
Clean edges with no tapering
Minimal to no burrs
Extremely small chipping, if any
Cost-Effective
High yield rate
Low consumable usage
Energy-efficient operation
Environmentally Friendly
Clean process with no harmful byproducts
Compatible Materials
Specialized Glass
Ultra-clear glass
Plain white glass
High borosilicate glass
Quartz glass
Electronic Components
Phone glass covers
Car glass
Camera glass covers
LCD screens
Optical Materials
K9 glass
Various optical filters
Mirror cutting
Precious Materials
Sapphire processing for watch faces and electronic components
Applicable Industries
Glass Manufacturing
Optical glass
Tempered glass
Ultra-thin glass
Laboratory glassware
Medical glass equipment
Electronics
Mobile phone screens and covers
Tablet displays
Laptop screens
Optical/ITO/Yellow/Purple semiconductor glass
Automotive
Car windows and windshields
Dashboard displays
Instrumentation panels
Real Estate and Construction
Architectural glass
Decorative glass panels
Bathroom glass fixtures
Home Appliances
Glass panels for ovens and refrigerators
Lighting glass components
Communication Media
Mobile device screens
Watch sapphire covers
Camera and CCTV lenses
New Energy Sector
Solar panel glass
Specialized glass for energy-efficient windows
Aerospace and Defense
High-precision optical components
Specialized glass for cockpit displays
Medical and Scientific Research
Laboratory equipment glass
Optical lenses for medical devices
Microfluidic chips
This advanced laser cutting system offers a versatile solution for a wide range of industries, providing high-precision, efficient, and eco-friendly processing of various glass and optical materials. Its ability to handle complex shapes and delicate materials makes it an ideal choice for both large-scale manufacturing and specialized, high-value applications.
Technical Parameters:
Laser Specifications
The laser type used varies by model, but all models utilize an ultrashort pulse fiber laser. The average power of our lasers is 50W, with options for 10W, 20W, 30W, 60W, and 80W also available. Our lasers operate at a wavelength of 1064nm, with a second harmonic at 532nm. The pulse width is less than 10 picoseconds, and the repetition rate is adjustable from 1Hz to 1000kHz. Our lasers also have a near-diffraction-limited beam quality with an M² value less than 1.2.
Cutting Performance
Our lasers offer precise cutting performance, with a positioning accuracy of ±2μm over the entire work area. The repeatability is ±1.5μm, with ±16 arc-seconds angular accuracy. The maximum cutting speed is up to 1000mm/s. Our lasers can cut ultra-thin glass up to 1mm and standard glass up to 19mm (depending on material properties and cutting requirements). The minimum line width is ≤30μm, and the minimum hole diameter is ≤20μm.
Work Area Dimensions
We offer both single-platform and dual-platform models. The size of the work area varies based on the model, with options for 400x500mm, 600x700mm, and 600x900mm for each platform on the dual-platform models. The single-platform model has options for 400x500mm, 600x700mm, or 600x900mm.
Power and Electrical
Our lasers have a power consumption of 150W, with 250W/350W standby. The input voltage is AC220V ± 10%, and the frequency is 50-60Hz.
Physical Specifications
The size of our machines varies by model, with the length ranging from 1600mm to 2550mm, the width ranging from 1700mm to 2080mm, and the height measuring at 1960mm. The weight ranges from 3500kg to 5000kg, depending on the model.
Additional Features
Our lasers include a built-in water cooling system for thermal stability. We also use an advanced CNC control system with high-speed processing capabilities. Our lasers come with proprietary cutting optimization software and a Class 1 laser safety enclosure with emergency stop buttons.
Environmental Requirements
Our lasers require an operating temperature of 18-28°C (64-82°F) and humidity levels of 40-70% non-condensing. The power stability can fluctuate up to ±5% maximum.
Optional Upgrades
We offer several optional upgrades, including an enhanced vision system for automatic alignment, an automated material loading/unloading system, custom fixture designs for specific applications, and extended warranty and service packages. Please note that specifications may vary slightly based on specific configurations and continuous product improvements. Please consult with our technical team for the most up-to-date information and customization options.
Applications:
Scope of Application: Versatile Laser Cutting Solutions
Our advanced laser cutting machine is designed to meet a wide range of industrial needs, offering precision and efficiency across various materials and applications:
1. Instrument Panel Manufacturing
Ideal for creating high-precision instrument panels, dashboards, and control interfaces
Capable of handling thin to medium-thickness materials with exceptional accuracy
2. Specialized Glass Processing
Ultra-thin Glass: Precise cutting of delicate glass sheets for electronic devices
White Glass: Clean and accurate processing for decorative and architectural applications
High-Borosilicate Glass: Specialized cutting for laboratory equipment and heat-resistant products
Quartz Glass: Precision cutting for optical components and semiconductor industry needs
3. Electronic Component Fabrication
Tailored for cutting PCB boards, flexible circuits, and other electronic substrates
Ensures clean edges and minimal thermal impact on sensitive electronic materials
4. Gemstone and Precious Material Processing
Sapphire Cutting: For watch faces, smartphone camera lenses, and high-end displays
Precision Gemstone Shaping: Creating intricate designs in precious and semi-precious stones
LED Component Manufacturing: Cutting sapphire wafers for LED production
5. Liquid Crystal Display (LCD) Panel Fabrication
Capable of processing various LCD components, including:
ITO (Indium Tin Oxide) conductive films
RGB color filters
Polarizing films
Ensures precise cutting without damaging delicate display materials
6. Specialized Optical Film Processing
Accurate cutting of K9 optical glass for high-quality lenses and prisms
Precision shaping of optical films for various industrial and scientific applications
Additional Capabilities:
Micro-cutting of small, intricate parts for the medical and aerospace industries
Custom shape cutting for unique product designs and prototypes
Multi-layer material processing for composite products
Our laser cutting system's versatility makes it an invaluable tool across multiple industries, from consumer electronics to advanced scientific research, ensuring high-quality results and efficient production processes.