Advanced Laser Cutting System: Features, Advantages, and Applications
Key Features
Precision Cutting
Irregular shape high-speed cutting
Contour cutting
Small hole drilling
Hand-held cutting capabilities
Superior Processing
High-quality edge finishing
No taper effects
Minimal material loss
Burr-free cutting
Eco-Friendly Operation
No pollution
No powder residue
No wastewater production
Advantages
High-Speed Processing
Rapid cutting of complex shapes and patterns
Superior Cut Quality
Clean edges with no tapering
Minimal to no burrs
Extremely small chipping, if any
Cost-Effective
High yield rate
Low consumable usage
Energy-efficient operation
Environmentally Friendly
Clean process with no harmful byproducts
Compatible Materials
Specialized Glass
Ultra-clear glass
Plain white glass
High borosilicate glass
Quartz glass
Electronic Components
Phone glass covers
Car glass
Camera glass covers
LCD screens
Optical Materials
K9 glass
Various optical filters
Mirror cutting
Precious Materials
Sapphire processing for watch faces and electronic components
Applicable Industries
Glass Manufacturing
Optical glass
Tempered glass
Ultra-thin glass
Laboratory glassware
Medical glass equipment
Electronics
Mobile phone screens and covers
Tablet displays
Laptop screens
Optical/ITO/Yellow/Purple semiconductor glass
Automotive
Car windows and windshields
Dashboard displays
Instrumentation panels
Real Estate and Construction
Architectural glass
Decorative glass panels
Bathroom glass fixtures
Home Appliances
Glass panels for ovens and refrigerators
Lighting glass components
Communication Media
Mobile device screens
Watch sapphire covers
Camera and CCTV lenses
New Energy Sector
Solar panel glass
Specialized glass for energy-efficient windows
Aerospace and Defense
High-precision optical components
Specialized glass for cockpit displays
Medical and Scientific Research
Laboratory equipment glass
Optical lenses for medical devices
Microfluidic chips
This advanced laser cutting system offers a versatile solution for a wide range of industries, providing high-precision, efficient, and eco-friendly processing of various glass and optical materials. Its ability to handle complex shapes and delicate materials makes it an ideal choice for both large-scale manufacturing and specialized, high-value applications.
Technical Parameters:
Laser Specifications
The type of laser used is an ultrashort pulse fiber laser, with the specific type varying by the model. Average power options include 10W, 20W, 30W, 50W, 60W, and 80W, with the laser wavelength at 1064nm and a second harmonic at 532nm. The pulse width is less than 10 picoseconds and the repetition rate is adjustable from 1Hz to 1000kHz. The beam quality is M² < 1.2, with a near-diffraction-limited beam.
Cutting Performance
The positioning accuracy is ±2μm over the entire work area, with repeatability of ±1.5μm and ±16 arc-seconds angular accuracy. The maximum cutting speed can reach 1000mm/s. The cutting thickness for ultra-thin glass is less than or equal to 1mm, and for standard glass, it is less than or equal to 19mm (varies according to material properties and cutting requirements). The minimum line width is less than or equal to 30μm, and the minimum hole diameter is less than or equal to 20μm.
Work Area Dimensions
For dual-platform models, the work area per platform can be 600 x 700mm, 600 x 900mm, or 400 x 500mm. For single-platform models, the available work area is 400 x 500mm, 600 x 700mm, or 600 x 900mm.
Power and Electrical
The power consumption is 150W, with 250W/350W standby power. The input voltage is AC220V ± 10%, and the frequency is 50-60Hz.
Physical Specifications
The machine dimensions vary according to the model, with length ranging from 1600mm to 2550mm, width from 1700mm to 2080mm, and height at 1960mm. The weight ranges from 3500kg to 5000kg, also depending on the model.
Additional Features
The machine includes a built-in water cooling system for thermal stability, an advanced CNC control system with high-speed processing capabilities, and proprietary cutting optimization software. The safety features include a Class 1 laser safety enclosure and emergency stop buttons.
Environmental Requirements
The operating temperature ranges from 18-28°C, while the humidity should be within 40-70% non-condensing, and power stability should not fluctuate more than ±5%.
Optional Upgrades
The machine can be upgraded with an enhanced vision system for automatic alignment, an automated material loading/unloading system, and custom fixture designs tailored for specific applications. Extended warranties and service packages are also available.
Note: Specifications may be subject to slight variations based on specific configurations and continuous product improvements. For the most up-to-date information and customization options, customers are encouraged to consult with our technical team.
Applications:
Scope of Application: Versatile Laser Cutting Solutions
Our advanced laser cutting machine is designed to meet a wide range of industrial needs, offering precision and efficiency across various materials and applications:
1. Instrument Panel Manufacturing
Ideal for creating high-precision instrument panels, dashboards, and control interfaces
Capable of handling thin to medium-thickness materials with exceptional accuracy
2. Specialized Glass Processing
Ultra-thin Glass : Precise cutting of delicate glass sheets for electronic devices
White Glass : Clean and accurate processing for decorative and architectural applications
High-Borosilicate Glass : Specialized cutting for laboratory equipment and heat-resistant products
Quartz Glass : Precision cutting for optical components and semiconductor industry needs
3. Electronic Component Fabrication
Tailored for cutting PCB boards, flexible circuits, and other electronic substrates
Ensures clean edges and minimal thermal impact on sensitive electronic materials
4. Gemstone and Precious Material Processing
Sapphire Cutting : For watch faces, smartphone camera lenses, and high-end displays
Precision Gemstone Shaping : Creating intricate designs in precious and semi-precious stones
LED Component Manufacturing : Cutting sapphire wafers for LED production
5. Liquid Crystal Display (LCD) Panel Fabrication
Capable of processing various LCD components, including:
ITO (Indium Tin Oxide) conductive films
RGB color filters
Polarizing films
Ensures precise cutting without damaging delicate display materials
6. Specialized Optical Film Processing
Accurate cutting of K9 optical glass for high-quality lenses and prisms
Precision shaping of optical films for various industrial and scientific applications
Additional Capabilities:
Micro-cutting of small, intricate parts for the medical and aerospace industries
Custom shape cutting for unique product designs and prototypes
Multi-layer material processing for composite products
Our laser cutting system's versatility makes it an invaluable tool across multiple industries, from consumer electronics to advanced scientific research, ensuring high-quality results and efficient production processes.
Our state-of-the-art laser cutting machine has been designed to cater to various industrial needs. With our advanced technology, we are able to offer unparalleled precision and efficiency in the cutting of various materials. Our versatile laser cutting solution offers an array of applications, including specialized glass processing, electronic component fabrication, and LCD panel fabrication. The laser cutting machine is suitable for the manufacturing of high-precision instrument panels, dashboards, and control interfaces. It is capable of handling thin to medium-thickness materials with exceptional accuracy. Our specialized glass processing includes cutting of ultra-thin glass for electronic devices, white glass for decorative and architectural purposes, high-borosilicate glass for laboratory equipment and heat-resistant products, and quartz glass for optical components and semiconductor industry needs. For electronic component fabrication, our laser cutting machine is tailored for cutting PCB boards, flexible circuits, and other electronic substrates without damaging delicate electronic materials. Our precision cutting is suitable for creating intricate designs in precious and semi-precious stones, cutting sapphire wafers, and manufacturing LED components. The laser cutting machine is also capable of processing various LCD components, including ITO (Indium Tin Oxide) conductive films, RGB color filters, and polarizing films with precise cutting without damaging the delicate display materials. Our precision shaping of optical films and accurate cutting of K9 optical glass for high-quality lenses and prisms make our machine suitable for various industrial and scientific applications. With the additional capabilities of micro-cutting of small, intricate parts for the medical and aerospace industries,custom shape cutting for unique product designs and prototypes, and multi-layer material processing for composite products - our laser cutting system is an invaluable tool across multiple industries. We ensure high-quality results and efficient production processes.