Advanced Laser Cutting System: Features, Advantages, and Applications
Key Features
Precision Cutting
Irregular shape high-speed cutting
Contour cutting
Small hole drilling
Hand-held cutting capabilities
Superior Processing
High-quality edge finishing
No taper effects
Minimal material loss
Burr-free cutting
Eco-Friendly Operation
No pollution
No powder residue
No wastewater production
Advantages
High-Speed Processing
Rapid cutting of complex shapes and patterns
Superior Cut Quality
Clean edges with no tapering
Minimal to no burrs
Extremely small chipping, if any
Cost-Effective
High yield rate
Low consumable usage
Energy-efficient operation
Environmentally Friendly
Clean process with no harmful byproducts
Compatible Materials
Specialized Glass
Ultra-clear glass
Plain white glass
High borosilicate glass
Quartz glass
Electronic Components
Phone glass covers
Car glass
Camera glass covers
LCD screens
Optical Materials
K9 glass
Various optical filters
Mirror cutting
Precious Materials
Sapphire processing for watch faces and electronic components
Applicable Industries
Glass Manufacturing
Optical glass
Tempered glass
Ultra-thin glass
Laboratory glassware
Medical glass equipment
Electronics
Mobile phone screens and covers
Tablet displays
Laptop screens
Optical/ITO/Yellow/Purple semiconductor glass
Automotive
Car windows and windshields
Dashboard displays
Instrumentation panels
Real Estate and Construction
Architectural glass
Decorative glass panels
Bathroom glass fixtures
Home Appliances
Glass panels for ovens and refrigerators
Lighting glass components
Communication Media
Mobile device screens
Watch sapphire covers
Camera and CCTV lenses
New Energy Sector
Solar panel glass
Specialized glass for energy-efficient windows
Aerospace and Defense
High-precision optical components
Specialized glass for cockpit displays
Medical and Scientific Research
Laboratory equipment glass
Optical lenses for medical devices
Microfluidic chips
This advanced laser cutting system offers a versatile solution for a wide range of industries, providing high-precision, efficient, and eco-friendly processing of various glass and optical materials. Its ability to handle complex shapes and delicate materials makes it an ideal choice for both large-scale manufacturing and specialized, high-value applications.
Technical Parameters:
Laser Specifications
The lasers we offer are ultrashort pulse fiber lasers, with the specific type varying by model. The average power available ranges from 10W to 80W, with our standard model offering 50W of power. The laser has a wavelength of 1064nm, with a second harmonic at 532nm. The pulse width is less than 10 picoseconds, and the repetition rate is adjustable from 1Hz to 1000kHz. The beam quality is near-diffraction-limited, with M² < 1.2.
Cutting Performance
Our lasers offer exceptional cutting performance, with a positioning accuracy of ±2μm over the entire work area. The repeatability is ±1.5μm, with ±16 arc-seconds angular accuracy. Maximum cutting speed can reach up to 1000mm/s, and the laser can cut ultra-thin glass up to 1mm thick and standard glass up to 19mm thick depending on material properties and cutting requirements.
The minimum line width is less than or equal to 30μm, and the minimum hole diameter is less than or equal to 20μm.
Work Area Dimensions
We offer both dual-platform models and single-platform models, with the work area dimensions varying by model. Our dual-platform models come in three sizes: 600x700mm, 600x900mm, or 400x500mm per platform. Our single-platform models come in three sizes: 400x500mm, 600x700mm, or 600x900mm.
Power and Electrical
Our lasers have a power consumption of 150W, with standby modes at 250W or 350W. The input voltage is AC220V ± 10%, and the frequency is 50-60Hz.
Physical Specifications
Our machines have varied physical specifications based on model type. The length of the machines range from 1600mm to 2550mm and the width from 1700mm to 2080mm. The machines are 1960mm in height and have a weight ranging from 3500kg to 5000kg depending on the model.
Additional Features
In addition to the exceptional performance of our laser machines, we have included additional features to enhance the user experience and safety. Our laser machines come complete with a built-in water cooling system for optimal thermal stability. We also include advanced CNC control systems and proprietary cutting optimization software. Our machines feature a Class 1 laser safety enclosure, as well as emergency stop buttons for added safety.
Environmental Requirements
For optimal performance, our laser machines require an operating temperature of 18-28°C (64-82°F) and a humidity level of 40-70% non-condensing. The power stability should not fluctuate more than ±5%.
Optional Upgrades
We offer optional upgrades to further enhance the capabilities of our laser machines. Enhancements include an enhanced vision system for automatic alignment, an automated material loading/unloading system, and custom fixture designs for specific applications. We also offer extended warranty and service packages for added peace of mind.
Please note that specifications may vary slightly based on specific configurations and continuous product improvements, so please consult with our technical team for the most up-to-date information and customization options.
Applications:
Scope of Application: Versatile Laser Cutting Solutions
Our state-of-the-art laser cutting machine is designed to meet a diverse range of industrial needs, offering precision and efficiency across various materials and applications:
1. Instrument Panel Manufacturing
Ideal for creating high-precision instrument panels, dashboards, and control interfaces
Capable of handling thin to medium-thickness materials with exceptional accuracy
2. Specialized Glass Processing
Our laser cutting system is capable of precise cutting for a variety of glass types:
Ultra-thin Glass: For delicate glass sheets used in electronic devices
White Glass: For accurate and clean processing in decorative and architectural applications
High-Borosilicate Glass: For specialized cutting of laboratory equipment and heat-resistant products
Quartz Glass: For precision cutting used in optical components and the semiconductor industry
3. Electronic Component Fabrication
Tailored for cutting PCB boards, flexible circuits, and other electronic substrates
Ensures clean edges and minimal thermal impact on sensitive electronic materials
4. Gemstone and Precious Material Processing
Our laser cutting system is capable of specialized cutting for a variety of gemstones and precious materials:
Sapphire Cutting: For high-end displays, watch faces, and smartphone camera lenses
Precision Gemstone Shaping: For creating intricate designs in precious and semi-precious stones
LED Component Manufacturing: For cutting sapphire wafers used in LED production
5. Liquid Crystal Display (LCD) Panel Fabrication
Our laser cutting system is capable of precise cutting for various LCD components:
ITO (Indium Tin Oxide) conductive films
RGB color filters
Polarizing films
Ensures precise cutting without damaging delicate display materials.
6. Specialized Optical Film Processing
Our laser cutting system is capable of accurate cutting and precision shaping for various optical materials:
K9 optical glass for high-quality lenses and prisms
Optical films for various industrial and scientific applications
Additional Capabilities:
Micro-cutting of small, intricate parts for the medical and aerospace industries
Custom shape cutting for unique product designs and prototypes
Multi-layer material processing for composite products
With its versatility, our laser cutting system is invaluable across various industries, from consumer electronics to advanced scientific research. It ensures high-quality results and efficient production processes.