Skew Bevel Gear Crowns Wheel Pinions For Tower Crane Speed Reduce
Skew Bevel Gear Crowns Wheel Pinions For Tower Crane Speed Reduce
The bevel gears used in cranes have the following characteristics to meet their special working environment and performance requirements:
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High strength: Cranes often need to handle heavy loads during operation, so bevel gears need to be made of high-strength materials, such as alloy steel or hardened steel, to ensure that they can withstand high torque and impact loads.
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Wear resistance: Due to the continuous use and frequent starts and stops of the crane, the bevel gears need to have high wear resistance to extend their service life.
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Precision: Cranes require precise motion control when operating, so the manufacturing tolerances of bevel gears must be very small to ensure smooth and accurate transmission.
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Reliability: In heavy equipment such as cranes, any failure can lead to costly downtime and potential safety risks. Therefore, bevel gears must have high reliability to reduce the frequency of breakdowns and repairs.
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Corrosion Resistance: Cranes may operate in harsh environments, including high humidity, chemical exposure, or marine environments. Bevel gears need to be corrosion-resistant to prevent damage caused by environmental factors.
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Size and weight: In order to improve the mobility and efficiency of the crane, the bevel gear design should be as compact as possible while maintaining sufficient strength and durability.
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Noise and Vibration Control: In crane operations, excessive noise and vibration not only affects operator comfort but may also indicate driveline problems. Bevel gears should be designed and manufactured to reduce noise and vibration.
These features ensure that the bevel gears used in cranes provide reliable performance under demanding operating conditions.
| 等级 | 偏 差 | 端面模数 | |||||||||||||||||
| 0.6~1的齿轮 | 1~1.6的齿轮 | 1.6~2.5的齿轮 | |||||||||||||||||
| 节圆直径(mm) | |||||||||||||||||||
|
3以上 6以下 |
超过6到2以下 | 超过12到25以下 | 超过25到50以下 | 超过50到100以下 | 超过100到200以下 | 超过6到12以下 | 超过12到25以下 | 超过25到50以下 | 超过50到100以下 | 超过100到200以下 | 超过200到400以下 | 超过12到25以下 | 超过25到50以下 | 超过50到100以下 | 超过100到200以下 | 超过200到400以下 | 超过400到800以下 | ||
| 0 | 单齿距偏差(±) | 4 | 4 | 4 | 4 | 5 | 5 | 4 | 4 | 4 | 5 | 5 | 6 | 4 | 4 | 5 | 5 | 6 | 6 |
| 相邻齿距偏差 | 5 | 5 | 5 | 5 | 6 | 6 | 5 | 5 | 6 | 6 | 7 | 7 | 5 | 6 | 6 | 7 | 8 | 8 | |
| 齿距累积偏差(±) | 14 | 15 | 16 | 17 | 18 | 20 | 15 | 16 | 17 | 19 | 20 | 22 | 17 | 18 | 19 | 21 | 23 | 26 | |
| 径向跳动偏差 | 5 | 7 | 10 | 14 | 20 | 28 | 7 | 10 | 14 | 20 | 28 | 40 | 10 | 14 | 20 | 28 | 40 | 56 | |
| 1 | 单齿距偏差(±) | 6 | 7 | 7 | 7 | 8 | 9 | 7 | 7 | 8 | 8 | 9 | 10 | 7 | 8 | 8 | 9 | 10 | 11 |
| 相邻齿距偏差 | 8 | 9 | 9 | 10 | 10 | 11 | 9 | 9 | 10 | 11 | 11 | 13 | 10 | 10 | 11 | 12 | 13 | 14 | |
| 齿距累积偏差(±) | 25 | 26 | 28 | 30 | 32 | 34 | 27 | 29 | 30 | 32 | 35 | 39 | 30 | 32 | 34 | 36 | 40 | 44 | |
| 径向跳动偏差 | 7 | 10 | 15 | 21 | 30 | 43 | 10 | 15 | 21 | 30 | 43 | 60 | 15 | 21 | 30 | 43 | 60 | 86 | |
| 2 | 单齿距偏差(±) | 12 | 12 | 13 | 13 | 14 | 15 | 12 | 13 | 14 | 14 | 16 | 17 | 13 | 14 | 15 | 16 | 17 | 19 |
| 相邻齿距偏差 | 15 | 16 | 16 | 17 | 18 | 20 | 16 | 17 | 18 | 19 | 20 | 22 | 17 | 18 | 19 | 21 | 23 | 25 | |
| 齿距累积偏差(±) | 46 | 48 | 50 | 53 | 57 | 61 | 49 | 52 | 54 | 58 | 62 | 68 | 54 | 56 | 60 | 64 | 69 | 76 | |
| 径向跳动偏差 | 11 | 15 | 22 | 31 | 45 | 63 | 15 | 22 | 31 | 45 | 63 | 89 | 22 | 31 | 45 | 63 | 89 | 125 | |
| 3 | 单齿距偏差(±) | 23 | 23 | 25 | 26 | 28 | 30 | 24 | 25 | 27 | 28 | 31 | 33 | ||||||
| 相邻齿距偏差 | 29 | 30 | 32 | 34 | 36 | 39 | 31 | 33 | 35 | 37 | 40 | 43 | |||||||
| 齿距累积偏差(±) | 90 | 94 | 98 | 105 | 110 | 120 | 97 | 100 | 105 | 115 | 120 | 135 | |||||||
| 径向跳动偏差 | 16 | 24 | 33 | 48 | 67 | 95 | 24 | 33 | 48 | 67 | 95 | 135 | 33 | 48 | 67 | 95 | 135 | 190 | |
| 4 | 单齿距偏差(±) | 41 | 42 | 44 | 46 | 49 | 52 | 43 | 45 | 47 | 50 | 55 | 57 | ||||||
| 相邻齿距偏差 | 53 | 55 | 57 | 60 | 63 | 68 | 56 | 58 | 61 | 65 | 69 | 75 | |||||||
| 齿距累积偏差(±) | 165 | 170 | 175 | 185 | 195 | 210 | 170 | 180 | 190 | 200 | 210 | 230 | |||||||
| 径向跳动偏差 | 25 | 35 | 50 | 71 | 100 | 145 | 35 | 50 | 71 | 100 | 145 | 200 | 50 | 71 | 100 | 145 | 200 | 290 | |
| 5 | 相邻齿距偏差 | 110 | 115 | 120 | 125 | 132 | 150 | ||||||||||||
| 径向跳动偏差 | 37 | 52 | 75 | 105 | 150 | 210 | 52 | 75 | 105 | 150 | 210 | 300 | 75 | 105 | 150 | 210 | 300 | 430 | |
| 6 | 相邻齿距偏差 | 210 | 220 | 240 | 250 | 270 | 290 | ||||||||||||
| 径向跳动偏差 | 56 | 79 | 110 | 160 | 230 | 320 | 79 | 110 | 160 | 230 | 320 | 450 | 110 | 160 | 230 | 320 | 450 | 640 | |
| 等级 | 偏 差 | 端面模数 | ||||||||||||||||||
| 2.5~4的齿轮 | 4~6的齿轮 | 6~10的齿轮 | ||||||||||||||||||
| 节圆直径(mm) | ||||||||||||||||||||
| 超过12到25以下 | 超过25到50以下 | 超过50到100以下 | 超过100到20以下 | 超过200到400以下 | 超过400到8000以下 | 超过800到1600以下 | 超过25到50以下 | 超过50到100以下 | 超过100到200以下 | 超过200到400以下 | 超过400到800以下 | 超过800到1600以下 | 超过25到50以下 | 超过50到100以下 | 超过100到200以下 | 超过200到400以下 | 超过400到800以下 | 超过800到1600以下 | ||
| 0 | 单齿距偏差(±) | 5 | 5 | 5 | 6 | 6 | 7 | 8 | 5 | 6 | 6 | 7 | 7 | 8 | 6 | 6 | 7 | 7 | 8 | 9 |
| 相邻齿距偏差 | 6 | 6 | 7 | 7 | 8 | 9 | 10 | 7 | 7 | 8 | 9 | 9 | 11 | 8 | 8 | 9 | 9 | 10 | 11 | |
| 齿距累积偏差(±) | 18 | 19 | 21 | 22 | 24 | 27 | 31 | 21 | 22 | 24 | 26 | 29 | 32 | 24 | 25 | 27 | 29 | 32 | 35 | |
| 径向跳动偏差 | 10 | 14 | 20 | 28 | 40 | 56 | 79 | 14 | 20 | 28 | 40 | 56 | 79 | 14 | 20 | 28 | 40 | 56 | 79 | |
| 1 | 单齿距偏差(±) | 8 | 8 | 9 | 10 | 10 | 12 | 13 | 9 | 10 | 10 | 11 | 12 | 14 | 10 | 11 | 11 | 12 | 13 | 15 |
| 相邻齿距偏差 | 10 | 11 | 12 | 12 | 14 | 15 | 17 | 12 | 12 | 13 | 14 | 16 | 18 | 13 | 14 | 15 | 16 | 17 | 19 | |
| 齿距累积偏差(±) | 32 | 33 | 36 | 38 | 42 | 46 | 51 | 36 | 38 | 41 | 45 | 49 | 54 | 41 | 43 | 46 | 49 | 54 | 59 | |
| 径向跳动偏差 | 15 | 21 | 30 | 43 | 60 | 86 | 120 | 21 | 30 | 43 | 60 | 86 | 120 | 21 | 30 | 43 | 60 | 86 | 120 | |
| 2 | 单齿距偏差(±) | 14 | 15 | 16 | 17 | 18 | 20 | 22 | 16 | 17 | 18 | 19 | 21 | 23 | 18 | 19 | 20 | 21 | 23 | 25 |
| 相邻齿距偏差 | 18 | 19 | 20 | 22 | 24 | 26 | 29 | 21 | 22 | 23 | 25 | 27 | 30 | 23 | 24 | 26 | 27 | 30 | 32 | |
| 齿距累积偏差(±) | 57 | 59 | 63 | 67 | 72 | 79 | 88 | 64 | 67 | 72 | 77 | 84 | 92 | 71 | 75 | 79 | 84 | 91 | 100 | |
| 径向跳动偏差 | 22 | 31 | 45 | 63 | 89 | 125 | 180 | 31 | 45 | 63 | 89 | 125 | 180 | 31 | 45 | 63 | 89 | 125 | 180 | |
| 3 | 单齿距偏差(±) | 25 | 27 | 28 | 30 | 32 | 35 | 38 | 28 | 30 | 31 | 34 | 36 | 40 | 31 | 33 | 34 | 37 | 39 | 43 |
| 相邻齿距偏差 | 33 | 34 | 36 | 39 | 41 | 45 | 49 | 37 | 39 | 41 | 44 | 47 | 52 | 41 | 42 | 45 | 48 | 51 | 56 | |
| 齿距累积偏差(±) | 100 | 105 | 110 | 120 | 130 | 140 | 150 | 115 | 120 | 125 | 135 | 145 | 160 | 125 | 130 | 140 | 145 | 155 | 170 | |
| 径向跳动偏差 | 33 | 48 | 67 | 95 | 135 | 190 | 270 | 48 | 67 | 95 | 135 | 190 | 270 | 48 | 67 | 95 | 135 | 190 | 270 | |
| 4 | 单齿距偏差(±) | 45 | 47 | 50 | 52 | 55 | 59 | 65 | 50 | 52 | 54 | 58 | 62 | 68 | 54 | 56 | 59 | 62 | 67 | 72 |
| 相邻齿距偏差 | 59 | 61 | 65 | 67 | 72 | 77 | 84 | 65 | 67 | 71 | 75 | 81 | 88 | 71 | 73 | 77 | 81 | 87 | 100 | |
| 齿距累积偏差(±) | 180 | 185 | 200 | 210 | 220 | 240 | 260 | 200 | 210 | 220 | 230 | 250 | 270 | 220 | 230 | 240 | 250 | 270 | 290 | |
| 径向跳动偏差 | 50 | 71 | 100 | 145 | 200 | 290 | 400 | 71 | 100 | 145 | 200 | 290 | 400 | 71 | 100 | 145 | 200 | 290 | 400 | |
| 5 | 相邻齿距偏差 | 115 | 120 | 125 | 130 | 135 | 155 | 170 | 125 | 130 | 135 | 150 | 165 | 175 | 135 | 140 | 155 | 165 | 175 | 185 |
| 径向跳动偏差 | 75 | 105 | 150 | 210 | 300 | 430 | 600 | 105 | 150 | 210 | 300 | 430 | 600 | 105 | 150 | 210 | 300 | 430 | 600 | |
| 6 | 相邻齿距偏差 | 220 | 240 | 250 | 260 | 280 | 290 | 310 | 250 | 260 | 270 | 290 | 300 | 330 | 270 | 280 | 290 | 310 | 320 | 340 |
| 径向跳动偏差 | 110 | 160 | 230 | 320 | 450 | 640 | 900 | 160 | 230 | 320 | 450 | 640 | 900 | 160 | 230 | 320 | 450 | 640 | 900 | |
| 7 | 径向跳动偏差 | 250 | 360 | 500 | 720 | 1000 | 1450 | 2000 | 360 | 500 | 720 | 1000 | 1450 | 2000 | 360 | 500 | 720 | 1000 | 1450 | 2000 |
DINGSCO
We're the production R&D base specializing in professional design, reserch, manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and cylindrical gears. We have strong scientific research and development capabilities and is also equipped a full set of advanced equipment including seven-axis five-linkage CNC spiral bevel gear grinding machines and gear milling machines. By making the best use of the scientific and technological achievements and equipment of the Gear Research Institute of Central South University, machanical processing, heat treatment and testing. We have developed high-quality products featuring high reduction, high speed, heavy load, low noise and less teeth for users.
Non-standard customization of Dinghan gears, our company has a complete set of software to realize digital closed-loop manufacturing of spiral bevel gears, Functions such as gear design, strength calculation, contact analysis, tool calculation, tooth profile error reversal, etc. can be realized. Machining methods include five tools machining(fixed setting) & G-plete of tapper , spiral format tilt(SFT) method & hypoid format tilt (HFT) method of Cycloid equidep, etc.
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