Orthogonal Grinding Bevel Gears with Extra-Long Integral Shaft — High Precision Transmission

Orthogonal grinding gears are a type of bevel gear assembly specifically designed for high-precision, high-torque transmission systems. Combining advanced grinding technology with a one-piece, ultra-long shaft structure, they perform exceptionally well in industrial applications requiring heavy loads, long wheelbases, and extremely high stability.

This product consists of a pair of orthogonal bevel gears and an ultra-long, integral shaft. The gear teeth are precision-ground to achieve higher meshing accuracy, wear resistance, and transmission efficiency.

Key Technical Features

1. Orthogonal Gear Design

• 90° intersecting shaft arrangement for compact and efficient power transfer.

• Ensures smooth torque output with reduced vibration.

• Suitable for complex reducer structures where space is limited.

2. Gear Grinding Precision

• Manufactured with gear grinding technology to achieve high tooth surface accuracy.

• Reduces noise and backlash, ensuring stable performance even under continuous load.

• Tooth profile and surface roughness are optimized for longer operational life.

3. Extra-Long Integrated Shaft

• One-piece shaft structure eliminates connection joints, improving rigidity and strength.

• Reduces assembly errors and misalignment risks.

• Provides better load distribution across bearings and gear teeth.

4. Material & Heat Treatment

• High-quality alloy steel (e.g., 20CrMnTi, SCM415) with carburizing and quenching process.

• Surface hardness up to 58–62 HRC, ensuring excellent wear resistance.

• Core toughness maintained for impact resistance and long fatigue life.

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