High-Accuracy ISO 4-6 Grade Grinding Gear with Extra-Long Integral Shaft and HRC 58-62 Hardness for Industrial Drives
High-Accuracy Grinding Gears with Integral Shaft for Industrial Drives
These high-accuracy grinding gears with an extra-long integral shaft are specifically designed for industrial drive systems that demand precise motion control, stable torque transmission, and long-term reliability. Manufactured using advanced CNC gear grinding technology, the gear set meets ISO 17485:2006-6 standards and delivers excellent meshing accuracy with minimal backlash.
The gear assembly features an orthogonal spiral bevel gear pair with a gear ratio of Z = 44:11 and Modulus 3M, combined with a one-piece extended shaft. The integral shaft structure eliminates assembly misalignment and weak connection points, ensuring superior concentricity and rigidity, especially in long-distance or deep-chamber installations.
Precision-ground tooth surfaces provide a smooth and consistent contact pattern, resulting in lower vibration, reduced noise, and improved transmission efficiency. This design makes the product well-suited for continuous operation in demanding industrial environments.
Why Choose DINGSCO?
Precision Manufacturing: Strict temperature control and uniform grain structure during forging/grinding.
Full Traceability: Batch-level material tracking for compliance with global industrial standards.
Customization: Tailored tooth profiles, shaft lengths, and materials to meet specific application needs.
Key Advantages of High-Accuracy Grinding Gears with Integral Shaft
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Precision Ground Gears
CNC grinding ensures high tooth accuracy, improved surface finish, and stable gear meshing. -
Integral Extra-Long Shaft Design
One-piece machining enhances structural strength, alignment accuracy, and torque stability. -
Small Backlash
Tight tolerance control allows smoother motion and precise positioning. -
Low Noise Operation
Optimized tooth contact reduces meshing noise, ideal for precision machinery. -
High Transmission Efficiency
Efficient power transfer with transmission efficiency exceeding 96%.
| High-Accuracy Grinding Gears with Integral Shaft for Industrial Drives | |
| Material | High-quality Alloy Steel (20CrMnTi) |
| Shape | Orthogonal grinding gear (spiral bevel / hypoid gear) |
| Teeth Profile | Gleason |
| Module (M) | 3M |
| Accuracy Grade | ISO 4-6 Grade |
| Standard | ISO 1745:2006-6 |
| Heat treatment | carburizing and quenching |
| Hardness | HRC 58–62 |
| Shaft Design | Extra-long integral shaft (one-piece construction) |
| Tooth Count (Z) | 44:11 (paired gear set) |
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