Extra-Long Integral Shaft Hypoid Gear Set For Heavy Equipment
Extra-Long Integral Shaft Hypoid Gear Set For Heavy Equipment
▶Product positioning:This is a high-end orthogonal transmission gear set developed by DINGSCO for heavy-duty industrial applications, categorized as Hypoid Gear. Featuring an extra-long integral shaft structure, it targets the demand for large torque, high reduction ratio and long service life, serving as a core transmission component for heavy-duty equipment.
▶Structural design:Adopts a paired structure of extra-long integral pinion shaft + disc-shaped ring gear: The pinion shaft integrates multi-position fitting sections (bearing seat, sealing groove, locking thread, etc.), with a long shaft extension to support external power input and meet long-distance transmission requirements; The ring gear is equipped with standard flange mounting holes, featuring precise positioning and stable installation, capable of withstanding heavy load impact.
▶Process advantages:The tooth surface is processed by carburizing & quenching + high-precision CNC grinding, with surface hardness ≥ HRC58. The tooth contact pattern is professionally optimized for precise backlash control; It strictly complies with international gear standards such as ISO 17485, with cumulative pitch error and profile error controlled at ISO Grade 5-6, matching the machining accuracy of imported counterparts.
▶Core performance:
1. High Load Capacity: The offset axis design of hypoid gear greatly improves pinion shaft rigidity, with load capacity increased by over 30% compared to spiral bevel gears of the same specification, capable of withstanding large torque and impact load;
2. High Reduction Ratio: Delivers large transmission ratio output above 1:10, adapting to heavy-duty reduction requirements;
3. Long Service Life & Reliability: Optimized tooth profile and heat treatment provide excellent bending and contact fatigue resistance, ensuring stable operation under harsh conditions and long service life.
▶Typical applications:Large industrial reducers, heavy-duty machine tools, construction machinery, mining equipment, metallurgical equipment and other heavy-duty industrial scenarios requiring long shaft extension input.
| Item | Specification | Key Benefit |
|---|---|---|
| Product Name | Extra-Long Integral Shaft Hypoid Gear Set | Heavy-Duty Orthogonal Drive |
| Structure | Long integral pinion shaft, offset axis design | High rigidity & load capacity |
| Manufacturing | Carburizing & Quenching + Precision Grinding | Enhanced accuracy & durability |
| Core Features | High reduction ratio, large torque output | Ideal for extreme load conditions |
| Application | Heavy machinery, large reducers, industrial equipment | Delivers reliable power in harsh environments |
DINGSCO Precision Gear Solutions — Pioneering Force in Equipment Transmission
Core Advantages: Cutting-Edge Equipment × Digitalized Processes × Full-Cycle Services
As a leading precision gear manufacturer, DINGSCO specializes in customized production of micro high-precision spiral bevel gears and hypoid gears through our multiple CNC seven-axis five-linkage spiral bevel gear grinding/milling machines and Gleason spiral bevel cutter technology. With DIN 6 precision class (tooth profile error ≤ ±5μm), 95%+ transmission efficiency, and ultra-high reduction ratios, we deliver reliable transmission solutions for robotics, motor drives, new energy vehicles, and more.
Why Choose DINGSCO?
✅ High Precision: Achieving DIN 6 grade accuracy, leading the industry in controlling tooth profile errors.
✅ High Efficiency: With a single - stage reduction ratio of up to 300:1, and a transmission efficiency of over 95%.
✅ Durability: 40% lower lifecycle cost, <0.5% failure rate.
✅ Fast response: The digital process can shorten the delivery cycle to 20 working days.
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