Compact Integral Shaft Spiral Bevel Gear Set For High-End Situation
Compact Integral Shaft Spiral Bevel Gear Set For High-End Situation
▶Product positioning:This is an orthogonal transmission gear set developed by DINGSCO for high-end precision equipment, categorized as Spiral Bevel Gear. Featuring a compact integral shaft structure, it targets the demand for high speed, high precision and low noise transmission, serving as a core transmission component for high-end intelligent equipment.
▶Structural design:Adopts a paired structure of short integral pinion shaft + disc-shaped ring gear: The pinion shaft is compact with a short shaft section, supporting built-in installation and full integration inside the equipment housing, adapting to modular and compact equipment design; The ring gear is equipped with evenly distributed flange mounting holes, featuring high positioning accuracy and integration, effectively reducing equipment volume.
▶Process advantages:The tooth surface is processed by carburizing & quenching + precision CNC grinding, with low surface roughness and high meshing contact accuracy; It strictly complies with international gear standards such as ISO 17485, with profile error and backlash controlled in an extremely small range, featuring high transmission accuracy and low return error.
▶Core performance:
1. High Transmission Efficiency: The intersecting axis design of spiral bevel gear achieves transmission efficiency up to 94%-96% with low power loss, supporting energy saving for equipment;
2. Low Noise Operation: Precision grinding optimization of tooth surface improves meshing contact ratio, effectively reducing vibration and noise, adapting to silent working condition requirements;
3. High Positioning Accuracy: Precise backlash control and low return error improve equipment positioning and repeatability, adapting to high dynamic precision scenarios;
4. Lightweight & Compact: Compact structure and light weight meet the miniaturization and lightweight upgrade requirements of equipment.
▶Typical applications:Industrial robot joints, new energy vehicle drive systems, AGVs, precision automation equipment, small reducers and other compact, high-speed, high-precision high-end equipment scenarios.
| Item | Specification | Key Benefit |
|---|---|---|
| Product Name | Compact Integral Shaft Spiral Bevel Gear Set | Precision & Efficiency |
| Structure | Short integral pinion shaft, intersecting axes | Space-saving, modular integration |
| Manufacturing | Carburizing & Quenching + High-Precision Grinding | Low noise, smooth operation |
| Core Features | High transmission efficiency, low backlash | Perfect for high-speed, precision applications |
| Application | Robotics, AGVs, NEVs, precision automation | Enables compact, intelligent machinery |
DINGSCO Precision Gear Solutions — Pioneering Force in Equipment Transmission
Core Advantages: Cutting-Edge Equipment × Digitalized Processes × Full-Cycle Services
As a leading precision gear manufacturer, DINGSCO specializes in customized production of micro high-precision spiral bevel gears and hypoid gears through our multiple CNC seven-axis five-linkage spiral bevel gear grinding/milling machines and Gleason spiral bevel cutter technology. With DIN 6 precision class (tooth profile error ≤ ±5μm), 95%+ transmission efficiency, and ultra-high reduction ratios, we deliver reliable transmission solutions for robotics, motor drives, new energy vehicles, and more.
Why Choose DINGSCO?
✅ High Precision: Achieving DIN 6 grade accuracy, leading the industry in controlling tooth profile errors.
✅ High Efficiency: With a single - stage reduction ratio of up to 300:1, and a transmission efficiency of over 95%.
✅ Durability: 40% lower lifecycle cost, <0.5% failure rate.
✅ Fast response: The digital process can shorten the delivery cycle to 20 working days.
Contact Us Soon for gear optimization proposals and 3D meshing simulations!
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