Automotive Rubber Components and Bespoke Electrical Solutions
In the field of highly engineered automotive and electrical systems, rubber components play a key role in ensuring safety, performance and lifespan. As an automotive rubber component manufacturer, we produce precision automotive rubber molding component solutions while also providing customized electrical rubber components, which requires specialized expertise and advanced manufacturing capabilities.
| Product Name | High Precision CNC Machining Milling Turning Aluminum Parts |
| Machining Service | CNC Turning, CNC Milling, Precision CNC Machining, Laser Cutting, EDM, etc. |
| Material | Aluminum:AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Stainless Steel: SS201,SS301, SS303, SS304, SS316, SS416 etc. | |
| Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |
| Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |
| Copper: C11000,C12000,C12000 C36000 etc. | |
| Iron: A36, 45#, 1213, 12L14, 1215 etc. | |
| Plastic: ABS, PC, PE, POM, Delrin, Nylon, PP,PEI, Peek etc. | |
| Capacity | CNC Turning work range: φ0.5 - φ300 * 750 mm Tolerance: +/-0.005 mm |
| CNC Milling work range: 510 * 1020 * 500 mm(max) Tolerance: +/-0.01 mm | |
| Main Equipment | CNC Lathe, Machining Center, Milling Machine, CNC Laser Cutting Machine, Cylindrical Grinder Machine, Drilling Machine, etc. |
| Testing Equipment | Measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. |
| Inspection | 100% QC, can provide inspection every batch |
| Drawing | 3D Drawing: .step / .stp, 2D Drawing: .dxf/ .dwg / .pdf |
The table below provides an overview of key differences between CNC cutting and water jet cutting for rubber.
|
Factor |
CNC Cutting |
Water Jet Cutting |
|
Types of Cuts |
2D cuts from flat sheets |
3D cuts from extrusions 2D cuts from flat sheets |
|
Heat Generation |
Generates heat, which can deform the rubber |
Cold cutting process, no heat damage |
|
Material Thickness |
Generally limited to thinner materials |
Capable of cutting thick rubber with the use of a water-borne abrasive |
|
Tool Wear |
Tools wear out over time |
No tool wear because the cutting is done with water |
|
Production Speeds |
Faster, especially with simple cuts |
Slower, especially with thicker materials |
CNC cutting is a process that uses computer numerical control (CNC) technology and direct physical contact to cut materials. Preprogrammed computer software guides the machine and tool to cut the workpiece. Because the machine is computer-controlled, human interaction is minimal once cutting begins.
For rubber products, CNC cutting typically uses rotary tools or knives. While there are many different types of CNC equipment, CNC machines are commonly used for tasks such as milling, drilling, and turning metals and plastics. However, when cutting rubber products, CNC routers are often used. These flatbed or gantry-style machines feature X- and Y-axes for horizontal motion, as well as a Z-axis for vertical tool movement.
This high-precision cutting method ensures that rubber products meet exacting design requirements for size and shape, making it widely used across a wide range of industries.
There are four main advantages to using CNC equipment for cutting rubber:
- Precision: CNC machines offer high precision and can produce parts with relatively tight tolerances. However, it's important to note that rubber tolerances differ from those of metal.
- Speed and Volume: CNC machines are faster for simple cutting of thin sheet materials. This efficiency supports high-volume production of parts such as flat washers.
- Versatility: CNC machines can process a variety of rubber compounds and produce parts in a variety of shapes, patterns, and designs to meet diverse application needs.
- Automation: Once a cutting program is created, the CNC machine can operate automatically with limited human intervention, reducing operator workload and increasing production efficiency.
- Q: Are you a trading company or manufacturer?
A: We are a factory. - Q: How can I obtain a quotation?
A: To receive a quotation, please send us drawings in formats such as IGS, DWG, STEP, etc., along with a detailed PDF. If you have any specific requirements, please include them in the request, and we will provide professional advice for your reference. - Q: What if I don't have a drawing?
A: In such cases, you can provide us with samples or drawings. Rest assured, we will ensure the safety and confidentiality of any provided drawings. - Q: What is your delivery time?
A: Normally, it takes 7-14 days for the parts to be ready. We have systems in place to ensure timely delivery. - Q: How do you ship the products? What are the packing details?
A: For small quantity orders, we have partnerships with courier services like TNT, FEDEX, UPS, etc. For larger quantities, air or sea shipment options are available. We have standard packing details, but if you have any specific requirements, we are willing to assist you. - Q: Do you provide samples? Is there an extra charge?
A: Yes, we can provide samples, but there may be an extra charge for them. - Q: What are your payment terms? How can I make the payment?
A: Our payment terms are 50% T/T (bank transfer) in advance, with the balance payment due before shipment. If you have any other questions, please feel free to contact us.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.