Custom High-Precision CNC Helical Gears for Low-Noise Industrial Transmission
Hongxin Precision specializes in the custom development and mass production of high-end, precision CNC gears, offering comprehensive one-stop services from structural design and process optimization to large-scale manufacturing. Our helical gear products are engineered for applications demanding high efficiency, low noise, and extended service life. Widely utilized in automation equipment, precision reducers, and various high-end mechanical transmission systems, our gears empower clients to achieve more stable and higher-performance power output.
- Smooth Transmission and Low-Noise Performance: By optimizing the helix angle and tooth surface contact patterns, our helical gears achieve progressive engagement during meshing, effectively reducing impact loads and vibration amplitudes. Compared to traditional spur gears, they significantly reduce operational noise while enhancing overall smoothness and service life.
- High-Precision Tooth Profile Machining Capabilities: Leveraging multi-axis simultaneous CNC machining centers and precision gear processing equipment, we maintain strict control over errors in tooth profile, pitch, and helix direction. Critical mating features are held to micron-level precision, ensuring exceptional stability and transmission accuracy even under high-speed operating conditions.
- Premium Materials and Surface Hardening Processes: We support processing of high-performance materials including 42CrMo alloy steel, stainless steel (SUS304/316), and engineering plastics. Based on specific operating conditions, we offer various heat treatment solutions to significantly enhance tooth surface hardness, wear resistance, and fatigue strength.
- Flexible and Efficient Customization Capabilities: We offer flexible customization of key parameters including tooth count, module, pressure angle, and face width to meet diverse transmission requirements. We support various structural designs, from hubbed gears to integrated gear-shaft assemblies.
| Machining Equipment | 15 CNC Tapping Center, 18 CNC Lathes, 25 auto lathe, 4 MAZAK five axis CNC, etc. |
|---|---|
| Processing | Turning, Milling, Drilling, Tapping, Knurling, Wire EDM, Grinding, Engraving, Knurling, etc. |
| Tolerance | +/-0.005mm |
| Material Workable | Copper, Steel, Aluminum, Brass, Stainless Steel, Titanium, Plastics (PEEK, ABS, Acrylic, Delrin, PP, PMMA, PC, POM, polyethylene, PVC, Nylon), Organic Glass, Carbon Fiber, Wood, etc. Other materials upon request. |
| Surface Treatment | Nickel Plating, Anodizing, Chrome Plating, Brushing, Polishing, Blacken, Powder coating, Sandblasting, de-burring, Electrophoresis, Passivation, etc. |
| Drawing Format | JPEG, PDF, DWG, DXF, IGS, STEP, CAD |
| MOQ | No MOQ Required, 1 PC is acceptable |
| Lead Time | 1-30 days according to order requirements |
| Quality System | 100% inspection before shipment (CMM, Projector, Gauge and other inspection tools) |
| Size | Customization |
| Standard | OEM/ODM |
| FOB Port | Shenzhen, China |
| Payment | 50% T/T in advance, 50% before shipment. Accept T/T, L/C, Escrow, PayPal, Western Union |
| Packing | Carton box, wooden case, pallet, etc. |
| Shipping | By sea, by air, by DHL, UPS, FedEx, TNT or EMS, etc. |
All our CNC machined parts come with complete inspection reports and material certifications. We offer comprehensive after-sales service, including technical support, rework when necessary, and timely handling of any quality issues.
We use standard export wooden crates or custom packaging according to your requirements, and support air, sea, or express shipping. If you have any questions about the products, please feel free to contact our technical team.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.