modular cleanroom design Cleanliness levels from ISO Class 3 (Class A) to ISO Class 8 (Class 100,000)
Price:
negotiate
MOQ:
1
Delivery Time:
18days
Brand:
ZJNF
Product Description
Covering Core Technical Features, Implementation Processes, and Industry Applications
I. Core Technical Features
-
Modular Structural Design
- Main framework, envelope systems, and purification equipment (FFUs/air showers, etc.) are pre-fabricated as standardized modules, enabling flexible assembly and expansion.
- Material reuse rate reaches 98%; only consumables like sealants require replacement during relocation or renovation.
- Features large double-glazed viewing windows with high transparency and airtightness (dual-layer foam-sealed adhesive bonding).
-
Intelligent Environmental Control
- 10-inch touchscreen integrated control system provides real-time monitoring of temperature, humidity, differential pressure, cleanliness, etc., with remote control via mobile/PC.
- DC-motor FFU units reduce energy consumption by over 60%, with an additional 9% saving in standby mode.
- Employs "dual HEPA + UV sterilization" exhaust technology to ensure emission safety (e.g., in biopharma labs).
-
Construction Efficiency Advantages
- Factory-preassembled components (doors, windows, air outlets, etc.) enable on-site installation in only 3–5 days, 30% faster than traditional construction.
- Eliminates on-site cutting, minimizing construction contamination.
II. Implementation Process & Standards
-
Construction Workflow
- Site measurement → framework assembly → flooring → equipment installation → electrical setup → performance validation.
- Acceptance requires 3 consecutive days of viable particle monitoring (e.g., ≤1 cfu/m³ for Grade A zones).
-
Cleanliness Control
- Cleanliness levels from ISO Class 3 (Class A) to ISO Class 8 (Class 100,000), adjusted via FFU coverage (100% coverage for ISO Class 5) and air-change rates.
- Precision humidity control (e.g., 45% ±5% for biopharma applications).
-
Material Specifications
- Framework: Aluminum profiles / electrostatic-sprayed square steel tubes / SUS304 stainless steel (anti-static, corrosion-resistant).
- Envelope: Baked-paint steel plates or stainless steel plates; flooring uses epoxy resin/PVC.
III. Application Scenarios & Case Studies
- Biopharmaceuticals: Solved high-humidity contamination during monsoon season for a Wuhu-based pharmaceutical plant, complying with Technical Code for Biosafety Laboratories.
- Semiconductors/Electronics: Supports ISO Class 3 cleanliness requirements and micro-environment control for vibration-sensitive equipment (e.g., EUV lithography machines).
- New Energy/R&D: Rapid-deployment solutions for EV battery workshops and university labs, ideal for small-scale (<500 m²), high-flexibility needs.
IV. Comparison with Traditional Cleanrooms
Related Videos
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Zhong Jian South Environment Co., Ltd.
Location
9th Floor, Block C, Coolpad Building, Intersection Of Keyuan Avenue And Baoshen Road, Nanshan Gaoxin North District, Songpingshan Community, Xili Street, Shenzhen city, Guangdong, China
Contact Person
Serena