Engine Overhaul Gasket Kit 10101-D9788 for Nissan TD27T 2.7L Turbo-Diesel Complete Reseal Except Head Gasket
Price:
Negotiable
MOQ:
10 pcs
Delivery Time:
5-8 Work Days
Brand:
YIMI
Product Description
Engine Overhaul Gasket Kit 10101-D9788 For Nissan TD27T 2.7L Terrano II Mistral
The engine overhaul gasket kit carrying OEM number 10101-D9788 provides all the sealing components required for a complete engine reseal on the Nissan TD27T 2.7L inline-4 turbo-diesel engine. It is a direct replacement for factory sealing components in Nissan Terrano II (R20) / Mistral, Nissan Cabstar, Nissan Vanette, and Nissan Atlas commercial vehicles manufactured from the early 1990s through the mid-2000s.
The TD27T is a 2,663 cc indirect injection turbo-diesel engine with a 96 mm × 96 mm square bore and stroke and a 22.2:1 compression ratio. This high compression ratio places significant thermal and mechanical stress on the cylinder head gasket and seals. The engine, produced from 1985 onward, powers Nissan's globally-distributed light-duty trucks and SUVs across Asia, Europe, Africa, the Middle East, and Australia.
| Part Number: | 10101-D9788 | Product Name: | Engine Overhaul Gasket Kit |
|---|---|---|---|
| Car Model: | Nissan Terrano II Mistral | Engine Model: | Nissan TD27T 2.7L |
| Condition: | 100% Brand New | Size: | Standard |
| Weight: | Standard | Origin: | China Mainland |
| Main Market: | Middle East, Asia, Africa, South America, North America & Europe | ||
| Package: | Neutral Packing Or Make It As Requested | ||
| Material: | High-strength aluminum alloy & precision bearings | ||
| Cooling Type: | Engine coolant circulation | ||
| Installation: | Direct OEM replacement | ||
| Quality Standard: | OEM equivalent / ISO quality control | ||
Kit Contents
10101-D9788 is a comprehensive full gasket set for the TD27/TD27T engine. Note that the cylinder head gasket is not included — order separately by thickness code.
| Component | Notes / Quantity |
|---|---|
| Valve cover gasket (rocker cover) | 1 — seals the overhead valve area |
| Intake manifold gasket | 1 — seals intake plenum to cylinder head |
| Exhaust manifold gasket | 1 — turbocharger inlet gasket often included separately |
| Oil pan gasket (lower) | 1 — one-piece or FIPG design, depending on variant |
| Timing cover gaskets | Full set — front cover seals and O-rings |
| Valve stem seals | 8 or 16 pieces (depending on engine variant) — Viton / fluoroelastomer |
| Camshaft seals | 2 — front seals for camshaft |
| Rear crankshaft seal | 1 — oil seal at transmission flywheel interface |
| Water pump gasket | 1 — for water pump replacement |
| Thermostat housing gasket | 1 — coolant outlet housing seal |
| Oil filter adapter gasket | 1 |
| O-ring sets | Various — for coolant bypass, oil dipstick tube, vacuum pump |
| Fuel injector O-rings | Set — for injector replacement service |
What is NOT included: Cylinder head gasket, cylinder head bolts (order separately; the TD27 uses torque-to-yield bolts).
Note on cylinder head gasket thickness: Nissan TD27 engines may use different head gasket thicknesses depending on piston protrusion, indicated by a notch code (A, B, C) stamped on the cylinder head. This 10101-D9788 kit supplies all gaskets except the cylinder head gasket, which must be ordered separately according to the correct notch code. Confirm the required thickness before reassembly — using the wrong thickness will cause compression ratio errors or incomplete sealing.
Applications
This Nissan TD27T engine overhaul gasket kit 10101-D9788 directly replaces factory sealing components in the following configurations:
| Chassis / Model | Series | Engine | Years | Notes |
|---|---|---|---|---|
| Nissan Terrano II (Mistral) | R20, WD21 | TD27, TD27T, TD27TI | 02.1994-10.1996 | Primary application — TD27T |
| Nissan Terrano I | WD21 | TD27, TD27T | 1990-1995 | 4WD off-roader |
| Nissan Cabstar E | TL, VL (Platform/Chassis) | TD27T | 1993-2002 | European light truck, 3.5t GVWR |
| Nissan Trade | Platform/Chassis | TD27T | 1990-2000 | Commercial van / chassis cab |
| Nissan Vanette | C120, C22 | TD27 | 1986-1995 | Urban delivery van |
| Nissan Atlas | H40, F22 | TD27 | 1990-2000 | Japanese domestic light truck |
| Nissan Caravan | E24 | TD27, TD27T | 09.1986-03.2001 | Japanese domestic passenger van / ambulance |
The kit also fits Nissan Homy, Nissan Urvan (e.g., E24 models), and certain Nissan Civilian bus applications with the TD27 or TD27T engine.
Production Period and Supersession Trail
Nissan produced the TD27T engine across multiple phases, each with a slightly different gasket kit supersession:
| Period | Part Number | Notes |
|---|---|---|
| 02.1994-06.1994 | 10101-D9788 | This kit — earliest production window for R20 Terrano II |
| 06.1994-11.1995 | 10101-D9791 | Supersedes 10101-D9788 |
| 11.1995-10.1996 | 10101-D9792 | Later supersession |
When a customer searches by any of these numbers, this listing (10101-D9788) provides the correct fitment for the early production R20 Terrano II / Mistral.
Features & Benefits
- Complete TD27T-Specific Gasket Set (Except Head Gasket) — Engineered specifically for the TD27/TD27T engine family with matching bore spacing, valve cover profile, and port layouts.
- Heat-Resistant Valve Stem Seals — Viton/fluoroelastomer seals rated for continuous 200°C service to prevent oil consumption and blue smoke.
- Oil Pan and Timing Cover Seals for Complete Reseal — Includes all lower engine seals for comprehensive overhaul when engine is removed.
- Replaces Factory TD27 Gasket Family — Matches multiple OE part numbers and supersessions for wide application coverage.
- IATF 16949 / ISO 9001 Certified Manufacturing — Highest automotive industry standards with material certificates and dimensional inspection records.
Quality Control & Verification
Each batch of the Nissan TD27T engine overhaul gasket kit 10101-D9788 undergoes the following verifications:
| QC Item | Verification Method |
|---|---|
| Gasket material composition | Certificate of analysis per batch — confirms correct grade |
| Gasket dimensional accuracy | Laser or CMM measurement — port alignment, bolt hole pattern verified |
| Gasket thickness (compressed) | Digital micrometer at multiple points — tolerance ±0.05 mm |
| Valve stem seal inner diameter | Precision air gauge — ±0.05 mm tolerance for correct valve guide fit |
| Elastomer heat resistance | Thermal cycle test — seal hardness and compression set measured |
| Full kit completeness | 100% manual verification against TD27/TD27T OE component list |
| Packaging integrity | Anti-static / anti-corrosion VCI sealed bag, foam-lined export carton |
A certificate of conformance (COC) with batch test data is available for wholesale orders.
Installation & Maintenance Recommendations
⚠️ IMPORTANT: The TD27/TD27T uses torque-to-yield (stretch) cylinder head bolts. These are single-use fasteners and must be replaced with new units whenever the cylinder head is removed. Reusing old bolts risks uneven clamping, head gasket failure, and cylinder head warping.
Why this kit matters for TD27 engine longevity:
- Cylinder head gasket selection is critical. Nissan TD27 engines use piston protrusion to determine the required head gasket thickness, indicated by notch codes (A, B, C) stamped on the cylinder head.
- Valve cover seepage with age. The TD27's rocker cover gasket commonly develops minor oil leaks as mileage accumulates due to repeated heat cycles.
- Injection pump leaks. The TD27 uses a mechanical inline injection pump with a rubber-faced flange gasket included in this set.
Recommended Replacement Indicators
| Symptom | Diagnosis |
|---|---|
| Gradual coolant loss with no visible external leak | Coolant escaping past head gasket into combustion chamber |
| White steam from exhaust on cold start (continues after warm-up) | Coolant burning in combustion chamber — head gasket failure |
| Bubbles in coolant overflow bottle with engine running | Combustion gases entering cooling system — definitive sign of head gasket breach |
| Pressurised cooling system (hoses rock-hard from cold) | Combustion pressure entering cooling system — immediate head gasket suspicion |
| Milky residue under oil cap or on dipstick | Coolant mixing with engine oil — internal head gasket failure |
| Oil misting around valve cover or timing cover | Dried-out rocker cover gaskets or camshaft seals |
Procedural Notes
- Always replace cylinder head bolts with new genuine-spec bolts. Torque-to-yield bolts cannot be reused.
- Confirm head gasket thickness selection before reassembly. Order the correct thickness head gasket separately.
- Check cylinder head and block surfaces for warpage using a precision straight edge and feeler gauge.
- Use a reliable source for the correct TD27 torque-to-angle procedure. Consult the Nissan Repair Manual.
- Consider professional installation. Head gasket replacement requires specialised tools and access to correct workshop manuals.
Maintenance Schedule for TD27 Engines
| Service Item | Interval |
|---|---|
| Replace timing belt (where equipped) | Every 100,000 km or 5 years |
| Inspect valve cover gasket for oil seepage | At every oil change (every 5,000 km) |
| Replace head bolts and full gasket set | When cylinder head is removed for any reason |
| Replace injection pump O-rings and flange gaskets | Whenever the pump is removed for calibration or seal replacement |
Packaging & Supply
- Individual packaging: Sealed in anti-static VCI bag, foam-lined export carton
- Carton dimensions: Approximately 55 × 40 × 5 cm (22 × 16 × 2 inches)
- Net weight: Approximately 1.5-2.5 kg
- Gross weight (with packaging): Approximately 2.5-3.5 kg
- Master carton: 10-20 units per export carton (palletizable)
- Lead time: 3-7 working days for stock orders; 15-25 days for production orders above 100 pieces
- Minimum order quantity: 1 piece (sample order available)
- Shipping methods: FedEx, UPS, DHL for sample quantities; sea freight (LCL/FCL) from Shanghai, Ningbo, Guangzhou ports
- H/S Code: 8484.90
For workshops planning a full engine rebuild, the supplier also stocks matching TD27/TD27T cylinder head gaskets (by notch code — A, B, or C thickness), cylinder head bolts, timing belt kits (if applicable), water pumps, and piston ring sets for complete engine overhaul.
Quick Summary
The Nissan TD27T engine overhaul gasket kit 10101-D9788 is a complete OE-spec sealing solution for 2.7L turbo-diesel engines in Terrano II (R20), Mistral, Cabstar, Vanette, and Atlas vehicles from the early 1990s to the mid-2000s. The kit includes the valve cover gasket, intake/exhaust manifold gaskets, oil pan gasket, timing cover gaskets, valve stem seals, and O-rings. The cylinder head gasket must be ordered separately according to piston protrusion notch code (A/B/C). IATF 16949 certified with OE cross-reference numbers 10101-D9791, 10101-D9792, 10101-D9789, 10101-D9796, and aftermarket equivalents.
Order a sample unit today — restore your TD27 engine to factory sealing with a single part number.
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Company
Yimi (Guangzhou) Automotive Parts Co, Ltd
Location
4F, 7th, No. 2, South Jinguu Road, Huadong Town, Huadu District, Guangzhou City
Contact Person
James