Real-Time Production Data Display PP Band Extrusion Line
Price:
Negotiable
MOQ:
1set
Delivery Time:
60days
Product Description
Real-Time Production Data Display: Speed, Length, Tension & Temperature
Product Introduction
Production process transparency and digitization form the foundation of refined management and quality traceability. Our production line PLC control system features comprehensive real-time data monitoring and display capabilities. Operators can monitor all critical line parameters at a glance on the central touch screen, including:
- Real-time extruder and heating zone temperatures
- Instant line speeds for main drive and traction units
- Meterage counts for every winding shaft
- Tension feedback values at critical stations
All data updates dynamically through numeric displays, gauge dials, and trend curves, providing complete production status visibility. This delivers immediate, accurate data support for process optimization, efficiency analysis, and rapid fault troubleshooting.
Main Specifications
- Display Content: Four core parameters—Speed, Length (Meterage), Tension, and Temperature
- Data Characteristics: Real-time, centralized, and visual presentation
- Display Interface: High-definition color touch screen with multi-screen switching capability
- Management Value: Enables production status visualization and supports data-driven decision-making and problem traceability
Technical Parameters
| Item | Parameter / Description |
|---|---|
| Data Display Types | Numeric values, bar graphs, analog gauges, real-time trend curves |
| Key Monitoring Parameters | Extruder Zones 1-7 temperature; Oven Zones 1-4 temperature; Main drive, traction, and winding line speeds; Meterage counts 1-4; Tension feedback from stretcher/traction units |
| Refresh Rate | ≤ 1 second, ensuring real-time data performance |
| History Traceability | Key parameters (e.g., temperature) can retrieve short-term historical curves (e.g., last 1 hour) |
| Alarm Integration | Data anomalies (e.g., over-temperature, over-speed) trigger alarms with highlighted prompts in corresponding data fields |
| Operational Convenience | Important parameters can be set on the main monitoring page for easy overview |
Frequently Asked Questions
What can these real-time data be used for?
Wide range of applications:
- Process monitoring – Ensuring stable operation within set parameters
- Problem diagnosis – Quickly locating abnormal sections by reviewing temperature and speed curves when product quality fluctuates
- Efficiency statistics – Calculating shift or daily output through meterage data
- Preventive maintenance – Monitoring indirect parameters such as motor current to predict potential failures
How long can the data be stored? Can it be exported for analysis reports?
The standard PLC internal memory primarily handles short-term buffering and real-time display, and generally does not perform long-term mass data storage. If long-term recording and data export for report generation are required, an external data logger or upper-computer software is usually needed as an optional extension. We can provide corresponding solutions based on your management needs.
Can operators quickly identify issues from so much data?
Yes, because the system is designed with alarm prioritization and anomaly highlighting. For example:
- When a zone temperature exceeds the limit, the temperature value turns red and flashes
- When the meterage reaches a preset value, a roll-change prompt pops up
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiaxing Chuanqi Machinery Equipment Co., Ltd.
Location
Yucheng town, Haiyan County, Jiaxing City, Zhejiang Province, China
Contact Person
Alex