2 x 50cc Metering Pumps for Stable Melt Flow – PP Strapping Line
Melt pressure stability is the core guarantee for dimensional uniformity of extruded products. This production line is equipped with two high-precision metering pumps (50cc) between the extruder and the die, each driven by a 3KW motor. The metering pumps smooth out pressure fluctuations caused by screw rotation through forced, pulse-free gear output, ensuring constant melt flow and stable pressure into the 1-out-6 die.
The dual pump configuration distributes melt more evenly to the 6 flow channels, reducing the risk of uneven distribution from a single pump outlet. This design significantly improves dimensional consistency among the 6 strands and along the product length, controlling width and thickness tolerances stably within ±0.05mm. It is a key technology for achieving high-quality, high-uniformity products.
| Parameter | Value/Description |
|---|---|
| Number of metering pumps | 2 units |
| Displacement per pump | 50 cc/rev |
| Drive motor power | 3KW * 2 units |
| Working medium | PP melt |
| Temperature control | Independent heating, linked with extruder temp. control |
| Pressure fluctuation suppression | Melt pressure fluctuation ≤±1% |
| Applicable extruder | φ120mm single screw |
- Dual pump configuration: 2 x 50cc metering pumps for uniform melt distribution
- Pressure/flow stabilization: Eliminates screw pulsation, pressure fluctuation ≤±1%
- Independent drive: Each pump driven by 3KW servo/inverter motor
- High precision: Precision ground gears, high volumetric efficiency
- Heating: Pump bodies independently heated to prevent melt solidification
- Reduced dimensional variation: Stable feed leads to more uniform thickness/width
- Improved consistency: Minimizes differences among 6 strands
- Reduced scrap: Fewer thickness deviations from pressure fluctuations
- Redundancy: One pump can maintain temporary production (reduced speed) if the other fails
- High pressure capability: Can build higher backpressure for high-viscosity or modified materials
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