High-Speed 250m/min Five-Roller Haul-Off – PP Band Line
In PP strapping production, the stretched tape needs to be transported to subsequent processes at high speed and with stability. This production line is equipped with a high-speed five-roller haul-off unit with φ268mm roller diameter, 450mm face width, chrome-plated and polished surface (hardness HRC58-60), haul-off speed range 0-250 m/min, adjustment accuracy ±1 m/min, and 15KW motor power. The five-roller structure provides a larger wrap angle and more uniform pressure distribution, with strong gripping force to effectively prevent slippage at high speeds. Located after the extension box and before the embossing machine, this unit ensures the tape passes at high speed with constant tension, providing a stable speed reference for subsequent embossing and winding.
| Parameter | Value |
|---|---|
| Roller diameter | φ268 mm |
| Face width | 450 mm |
| Surface treatment | Chrome-plated & polished |
| Surface hardness | HRC 58-60 |
| Haul-off speed range | 0 - 250 m/min |
| Speed adjustment accuracy | ±1 m/min |
| Motor power | 15 KW |
| Number of rollers | 5 |
| Installation position | After extension box, before embossing machine |
- High speed capability: Up to 250 m/min for high output production
- Five-roller structure: Large wrap angle, uniform friction, anti-slip
- High precision speed control: ±1 m/min for closed-loop synchronization
- Hard chrome rollers: HRC58-60 hardness, wear-resistant and non-damaging
- Large diameter: φ268mm ensures sufficient contact arc length
- Uniform pressure: Pneumatic pressure roller adjustment ensures consistent tension across 6 strands
- Low vibration: Precision dynamically balanced rollers for smooth high-speed operation
- Long life: Chrome layer resists wear, maintains smooth surface
- Easy maintenance: Adjustable roller gap, convenient bearing lubrication
- Linkage ready: Speed signals synchronized with main drive and winder
The five-roller structure provides a larger wrap angle and more uniform pressure distribution, offering stronger gripping force. This is especially beneficial for high-speed operation or smooth-surfaced PP tape, effectively preventing line speed fluctuations and tension spikes caused by slippage.
It ensures precise speed matching between the high-speed haul-off, extension box, and winder, avoiding tape stretching or accumulation due to speed differences, ensuring uniform product thickness and stable tension.
No. Chrome-plated rollers are precision ground to a mirror finish with extremely low roughness. They have a low coefficient of friction with PP tape and do not adhere foreign matter, thus不会 scratching the tape.
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