High Tensile PP Strap Production Line
This production line is specifically engineered for manufacturing high-tensile-strength PP strapping. It incorporates a φ120mm 38CrMoAlA alloy steel screw with a 30:1 L/D ratio, ensuring thorough material plasticization. Combined with a 55KW high-efficiency main motor, it delivers maximum output of 220-240 kg/h. Through a multi-stage stretching process with an adjustable draw ratio of 1.5-12 times, PP molecular chains become highly oriented along the stretching direction, significantly increasing the longitudinal tensile strength of the final product. With maximum line speeds reaching 200 m/min, this system meets demanding large-volume, continuous production requirements.
| Parameter | Specification |
|---|---|
| Maximum Output | 220 - 240 kg/h |
| Line Speed | 0 - 200 m/min |
| Screw Diameter | φ120 mm |
| L/D Ratio | 30:1 |
| Screw Material | 38CrMoAlA Alloy Steel |
| Main Motor Power | 55 KW |
| Draw Ratio Range | 1.5 - 12 : 1 |
| Strap Width Range | 5 - 19 mm |
| Strap Thickness Range | 0.3 - 1.0 mm |
| Total Installed Power | ~235 KW |
- High tensile strength: 1.5-12x adjustable draw ratio for molecular orientation and superior strength
- Large diameter screw: φ120mm ensures ample plasticizing capacity for long production runs
- High output: 220-240 kg/h maximum output with 200 m/min line speed for efficient production
- Premium material: 38CrMoAlA alloy steel screw with HRC58-60 surface hardness, providing excellent wear resistance
- Stable and reliable: High-power motor with precision gearbox for smooth, consistent operation
- Multi-stage stretching: 1.5-12x adjustable ratio for different strength grade requirements
- Low scrap rate: ±1°C temperature control ensures uniform melt, reducing dimensional deviations
- Wide adaptability: Accommodates strap widths from 5-19mm and thicknesses from 0.3-1.0mm
- Long service life: 38CrMoAlA nitrided screw designed to last 5-10 years
- International quality: Core electrical components sourced from Schneider, Delta, or INVT
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