PP Strapping Band Extrusion Line – Precise Tension
Tension control is a critical factor affecting thickness uniformity and final winding quality in PP strapping production. This production line features a multi-stage haul-off system consisting of a low-speed three-roller haul-off unit (0-40 m/min, 5.5KW) and a high-speed five-roller haul-off unit (0-250 m/min, 15KW). The low-speed unit stabilizes the nascent tape after extrusion, while the high-speed units provide precise tension adjustment after stretching and setting. Multi-stage haul-off combined with closed-loop speed control (accuracy ±1 m/min) ensures constant, fluctuation-free tension across all sections. Rollers are chrome-plated and polished with HRC58-60 hardness, wear-resistant and non-damaging to the tape.
| Haul-off Unit | Speed Range | Motor Power | Rollers | Installation Position |
|---|---|---|---|---|
| Low-speed 3-roller | 0-40 m/min | 5.5 KW | 3 | After first tank, before extension box |
| High-speed 5-roller | 0-250 m/min | 15 KW | 5 | After extension box, before embosser |
| High-speed 3-roller (multiple) | 0-250 m/min | 5.5 KW | 3 | After oven, after secondary tank, etc. |
- Multi-stage haul-off: Low-speed + high-speed combination covers full-line tension control
- Low-speed unit: Gentle traction of nascent tape prevents stretching deformation
- High-speed units: Precise tension control after stretching and setting
- Speed accuracy: ±1 m/min for full-line closed-loop synchronization
- Chrome-plated rollers: HRC58-60 hardness, wear-resistant and non-damaging
- Stable tension: Multi-stage traction eliminates cumulative tension fluctuations
- Fast response: Inverter/servo drives for instant tension adjustment
- Reduced scrap: Stable tension ensures uniform thickness, reducing dimensional rejections
- High-speed compatible: High-speed units support 250 m/min line speed
- Quality enhancement: Constant tension ensures consistent product performance
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