Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts
Price:
USD 15~25/PCS
MOQ:
20PCS
Delivery Time:
7-15 Days
Brand:
Yirilom
Product Description
Pocket Spring Factory Provide Zone Pocket Spring Customization
Product Specifications
| Product Name | Mattress Pocket Spring Coil Unit |
|---|---|
| Material | High Carbon Steel Wire |
| Wire Diameter | 1.0mm-2.3mm |
| Head Diameter | 4-6.5cm |
| Middle Diameter | 4.5-7.5cm |
| Height | 6-25cm |
| Turns | 4-7 Turns |
| Coils Counts | According to the demand of clients |
| Zone | 1/3/5/7 (Customized) |
| Woven Fabric | 65-100g/㎡ Or Can Be Customized |
| Size | Any Size Available |
| Color | White, Blue Or Customized |
| Packing | Compressed And Rolled |
| Application | For Mattress Or Sofa Factory/Manufacturer |
Zone Pocket Spring Customization Guide
What is Zone Pocket Spring Customization?
A manufacturing process where pocket springs are arranged in different support zones (e.g., head, lumbar, legs) with varying firmness levels for ergonomic mattress support.
Key Benefits
- Targeted Spinal Support – Reduces back pain with firmer lumbar zones
- Motion Isolation – Independent springs minimize partner disturbance
- Custom Comfort – Adjustable firmness per body zone
Customization Options
Zoning Configurations
| Zone Type | Best For | Spring Firmness Adjustment |
|---|---|---|
| 3-Zone | Basic support | Softer shoulders, firmer lumbar |
| 5-Zone | Enhanced ergonomics | 5 adjustable tension areas |
| 7-Zone | Luxury/precision | Ultra-fine-tuned support |
| Dual-Firmness | Couples | Split zones (e.g., soft + firm) |
Spring Specifications
- Wire Gauge: 1.8mm (soft) to 2.4mm (firm)
- Spring Height: 40mm (low-profile) to 100mm (thick mattresses)
- Spring Count: 800–3000+ (higher = more support)
- Diameter: 50mm–80mm (smaller = better contouring)
Encasement Materials
- Standard: Non-woven fabric
- Premium: Breathable 3D mesh
- Eco-Friendly: Organic cotton or recycled PET
Technical Process for Customization
- Design Consultation – Factory engineers map zoning layout
- Tooling Setup – Adjust coil winding machines for zone-specific tension
- Prototyping – Test samples for pressure distribution
- Mass Production – Automated assembly with QC checks
Supplier Evaluation Checklist
- Certifications: OEKO-TEX, CertiPUR, ISO 9001
- Minimum Order Quantity (MOQ): 500–1,000 units (negotiable)
- Sample Policy: Free/paid samples for testing
- Lead Time: 15–30 days for production
- QC Process: In-line inspections + pre-shipment reports
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Foshan Gaoming Hecheng Yirilom Household Factory
Location
Fuwan Industrial Area, Gaoming District, Foshan City, Guangdong, China
Contact Person
Daisy Ho