3LPE 2lpe FBE Coating Structure Pipe Production Line with Single Screw Extruder and Induction Heating
Product Description:
Product Overview:
The 3LPE (Three-Layer Polyethylene) Steel Pipe Coating Production Line by Qingdao Huashida Machinery Co., Ltd. is engineered for high-performance anti-corrosion coating of steel pipes. This line supports pipe diameters ranging from 159mm to 1400mm, with an extrusion capacity up to 350 kg/h, customizable to specific production requirements.
This advanced production line is the result of years of dedicated development and innovation, fulfilling the increasing market demand for durable, efficient, and high-performance anti-corrosion solutions.
The 3LPE anti-corrosion coating system comprises:
- Fusion-Bonded Epoxy (FBE) Primer Layer
- Thermosetting, non-toxic coating that cures into a high molecular weight, cross-linked structure.
- Provides excellent chemical corrosion resistance and superior adhesion.
- Typically a polyolefin copolymer (e.g., vinyl copolymer) that chemically bonds with both the epoxy primer and polyethylene top layer.
- Ensures high mechanical protection and environmental resistance, ideal for buried pipelines.
This 3-layer coating structure ensures superior adhesion, excellent mechanical strength, and long-lasting anti-corrosion performance, making it widely used in oil & gas pipelines, urban gas distribution, and water transmission lines.
- Pipe Loading
- Screw Conveyor Transfer
- Surface Cleaning & Induction Heating
- Epoxy Powder Coating
- Adhesive and Polyethylene Extrusion Coating
- Cooling Spray Treatment
- Pipe Unloading & Grinding
- Pipe Diameter Range: 159mm - 1400mm
- Extrusion Output: ≤350 kg/h
- Application: Steel pipe external anti-corrosion coating for buried pipeline systems
Applications:
The three-layer PE process, utilizing epoxy powder coating as the bottom layer, bonding and bundling through polyethylene PE and adhesive, is extensively utilized for the anti-corrosion treatment of steel pipes. This method is commonly applied in industries such as oil, natural gas, chemicals, and water pipelines.
Q1. What is the size of pipe diameter your equipment can produce?
A: We offer four main models with the following steel pipe diameters: 48-219mm, 219-1220mm, 800-1600mm, 1000-2400mm.
Q2. What is the descaling grade?
A: The descaling grade is SA2.5.
Q3. What is your anti-corrosion coating standard?
A: Our coating standard meets SY/T0413-2002, GB/T23257-2009, German DIN 30670, DIN 30678, as well as coating specification requirements from the American Corrosion Association and DNV. The product pipe fully complies with SY/T0315-2005, CNPC38-2002 "Technical specifications for double-layer fusion-bonded epoxy powder coating on buried steel pipe, and Canadian and American Corrosion Association standards.
Q4. What is the delivery time?
A: The delivery time is 2-3 months after deposit.
Q5. What is the production output?
A: The production output varies depending on the pipe diameter, with the maximum output capability ranging from 3 to 8 km/day. The annual processing capacity is 2 million square meters (Φ508 mm).
Q6. What is the coating thickness?
A: The coating thickness ranges from 80 to 800um.
Q7. Which countries have you sold your 3PE equipment to?
A: We have supplied nearly 50 sets of 3PE processing lines both domestically and internationally, including countries such as Russia, Iran, UAE, India, Belarus, Kazakhstan, and more.
Q8. What after-sales services do you provide?
A: Warranty Period: Prior to delivery, all equipment undergoes trial operation to ensure everything is in perfect condition. The warranty period is 12 months for mechanical parts and 6 months for electrical parts. Additionally, the seller offers technical services, training, and guidance to buyer operators.
Customization:
Product Customization Services for the 3LPE Coating Pipe Production Line:
Brand Name: Huashida
Model Number: 50-4200mm
Place Of Origin: Qingdao
Certification: ISO/CE/RoHS
Minimum Order Quantity: 1 Set
Price: $US100000-3000000
Packaging Details: Standard Package For Export
Delivery Time: 60 Days
Payment Terms: TT/LC/DP
Supply Ability: 30 Set/year
Electrical Control System: PLC
Substrate: Steel
Transport Package: Standard Package For Export
Cooling Method: Water Cooling
Coating: Powder Coating, Extrusion Coating
Keywords: 3PE/3LPE/FBE Coated Steel Pipe, Drip Irrigation Pipe Production Line, 3PE/3LPE/FBE Coated Steel Pipe
Support and Services:
The Product Technical Support and Services for the 3LPE Coating Pipe Production Line include:
- Initial setup assistance for the production line
- Training sessions for operating the equipment
- Troubleshooting support for any technical issues
- Maintenance guidelines and recommendations
- Regular updates on new features or improvements
FAQ:
Q: What is the brand name of this 3LPE Coating Pipe Production Line?
A: The brand name of this product is Huashida.
Q: What is the model number of this 3LPE Coating Pipe Production Line?
A: The model number is 50-4200mm.
Q: Where is this 3LPE Coating Pipe Production Line manufactured?
A: This product is manufactured in Qingdao, China.
Q: What certifications does this 3LPE Coating Pipe Production Line hold?
A: This product is certified with ISO, CE, and RoHS.
Q: What is the minimum order quantity for this 3LPE Coating Pipe Production Line?
A: The minimum order quantity is 1 set.
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