Pre-Insulated Pipe Production Line with Integrated Extrusion System for Municipal Pipeline Applications and Water Spray Cooling
Price:
US$200,000.00 - 1,000,000.00
MOQ:
1
Delivery Time:
60days
Brand:
HUASHIDA
Product Description
HDPE Protective Jacket Pipe Casing Pipe Production Line/ PE Pre-Insulated Pipe Extrusion Machine / Plastic Pipe Extruder
Qingdao Huashida Machinery Co., Ltd. presents a state-of-the-art Pre-Insulated Pipe Production Line designed to manufacture high-quality insulated pipes with diameters ranging from 110mm to 2200mm. Leveraging advanced German extrusion technology, this integrated system combines precision engineering with operational efficiency to meet diverse industrial and municipal pipeline demands.
The vacuum calibration polyurethane insulation pipe is a kind of high efficiency pre insulated pipe. It is mainly composed of working steel pipe. The working steel pipe is in the innermost layer and assumes the conveying medium(For example: hot water, steam) function. In the middle there is a PU insulation layer, playing the role of heat preservation and insulation, which can effectively reduce heat loss. The outermost layer is a plastic outer protective tube. HDPE jacketed pipe is produced using a vacuum calibration process, resulting in smooth inner and outer walls, long service life, excellent corrosion resistance and thermal insulation, and superior mechanical properties. This series of units integrates extrusion, vacuum sizing, cooling, pulling, cutting, and unloading.
It is widely used in pipeline network construction in various fields, including centralized heating, petrochemicals, natural gas, and municipal engineering.
It is widely used in pipeline network construction in various fields, including centralized heating, petrochemicals, natural gas, and municipal engineering.
| Style | PE-110/500 | PE-655/1380 | PE-960/1860 | PE-1155/2200 |
| Main Extruder | SJ-75/33 | SJ-120/33 | SJ-150/33 | SJ-150/33 |
| Pipe diameter | Φ110-600mm | Φ655-1380mm | Φ960-1860mm | Φ1155-2200mm |
| Capacity | 250-350kg/h | 700-900kg/h | 1000-1200kg/h | 1350kg/h |
| Installed power | 160kw | 480kw | 580kw | 650kw |
| Length | 26m | 36m | 45m | 45m |
Production line composition:
-1set Vacuum loader
-1set Hopper dryer
-1set High-efficiency single screw extruder
-1set Vacuum calibration table
-1set Water spraying tank
-1set Hauling machine
-1set Cutting machine
-1set Discharging Frame
-1set PLC
Technical Highlights:
Single-screw extruder
Proprietary single-screw extruder optimized for polyethylene (PE) materials
Precision temperature control system ensures consistent material fusion
Proprietary single-screw extruder optimized for polyethylene (PE) materials
Precision temperature control system ensures consistent material fusion
Vacuum Calibration
Vacuum calibration tank is mainly composed of frame, stainless steel tank, vacuum system, spray cooling system, position adjustment device. The vacuum pump exhausts the air from the sealed tank to pressurize the fresh pipe cling to calibrating copper sleeve and to calibrate the outer diameter. Spray nozzles spray cooling water from all directions on pipe surface to cool down the pipe promptly.
Vacuum calibration tank is mainly composed of frame, stainless steel tank, vacuum system, spray cooling system, position adjustment device. The vacuum pump exhausts the air from the sealed tank to pressurize the fresh pipe cling to calibrating copper sleeve and to calibrate the outer diameter. Spray nozzles spray cooling water from all directions on pipe surface to cool down the pipe promptly.
Smart Automation
Fully integrated PLC control system
Real-time process monitoring
Fully integrated PLC control system
Real-time process monitoring
Haul-off Machine
The haul-off machine is mainly composed of driving device, tracks, clamping structure, adjusting system, side plate and foundation bed. Haul-off tracks are driven by AC motor with frequency conversion control to adapt to different extrusion speeds.
An automatic length measuring device realizes cutting at a set length.
The haul-off machine is mainly composed of driving device, tracks, clamping structure, adjusting system, side plate and foundation bed. Haul-off tracks are driven by AC motor with frequency conversion control to adapt to different extrusion speeds.
An automatic length measuring device realizes cutting at a set length.
No-Dust Cutter
It adopts blade punching principle to realize no-dust cutting. It is mainly composed of cutting device, clamping device, structure synchronous movement device and frame.
It adopts blade punching principle to realize no-dust cutting. It is mainly composed of cutting device, clamping device, structure synchronous movement device and frame.
Production Capabilities
Diameter range: 110mm - 2200mm (customizable)
Output capacity: 250-1600 kg/h (material-dependent)
Features of the HDPE sleeve production line:
1.small dimension
2.high degree of automation, can be operated by one person, saving labor costs
3.long service life.
4.high-efficiency extruder gives larger output, stable performance
5.pipe wall is average and smooth
6.no waste of raw material
7.One-time molding
The advantages of our company:
1.Provide a comprehensive and fully integrated production solution, including design, installation, commissioning, and training.
2.Share you 389 sets of production experience from all the world
3.Having 9 professional senior engineers
4.Having a high-end plastic machinery equipment expert workstation in China
![HDPE Protective Jacket Pipe Casing Pipe Production Line/ PE Pre-Insulated Pipe Extrusion Machine / Plastic Pipe Extruder]()
1.Provide a comprehensive and fully integrated production solution, including design, installation, commissioning, and training.
2.Share you 389 sets of production experience from all the world
3.Having 9 professional senior engineers
4.Having a high-end plastic machinery equipment expert workstation in China
Qingdao Huashida Machinery Co., LTD., founded in 2003, is a global developer, manufacturer and solution provider of plastic extrusion equipment. 70% of its customers come from overseas countries such as Europe, America, the Middle East and Southeast Asia.
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Company
Qingdao Huashida Machinery Co., Ltd.
Location
69 Jinsheng Second Road Chengyang District, Qingdao, Shandong, China
Contact Person
yuki