Automatic Computerized HDPE Jacket Pipe Extrusion Line with Dust-Free Planetary Cutting for Pre-Insulated Pipe Production
Price:
50000-500000$
MOQ:
1 Set
Delivery Time:
60 Days
Brand:
Huashida
Product Description
Product Description
HDPE Plastic Jacket Pipe Pre-Insulated Pipe Casing Extrusion Line
HDPE jacket pipe extrusion line is high-efficiency equipment with high speed and energy saving for producing HDPE pipe used as protective cover of PU foam thermal Pre-insulated Pipe according to international standard.
The HDPE jacket pipe is produced by vacuum calibrating method with smooth internal and external wall, long service life, good anti-corrosion insulation and mechanical performance.
Specification
Applications
1.District heating and cooling pipeline systems
2.PU foam pre-insulated steel pipes
3.Oil & gas thermal insulation pipelines
4.Industrial heat transmission pipelines
5.Municipal underground pipeline protection
Production Line Composition
1 set Vacuum loader
1 set Hopper dryer
1 set High-efficiency single screw extruder
1 set Vacuum calibration table
1 set Water spraying cooling tank
1 set Haul-off machine
1 set No-dust cutting machine
1 set Discharging frame
1 set Hopper dryer
1 set High-efficiency single screw extruder
1 set Vacuum calibration table
1 set Water spraying cooling tank
1 set Haul-off machine
1 set No-dust cutting machine
1 set Discharging frame
Our Advantages
Compact Structure Design
Small footprint, easy installation and space-saving.
High Automation Level
Fully automated operation, can be controlled by one operator, reducing labor costs.
Long Service Life
Durable components ensure stable operation and extended equipment lifespan.
High-Efficiency Extruder
Provides high output capacity with stable and reliable performance.
Uniform and Smooth Pipe Surface
Advanced calibration ensures consistent wall thickness and smooth inner & outer surfaces.
No Material Waste
Optimized production process minimizes raw material loss.
One-Step Forming Technology
Pipes are formed in one process, no need for edge trimming or secondary processing.
Small footprint, easy installation and space-saving.
High Automation Level
Fully automated operation, can be controlled by one operator, reducing labor costs.
Long Service Life
Durable components ensure stable operation and extended equipment lifespan.
High-Efficiency Extruder
Provides high output capacity with stable and reliable performance.
Uniform and Smooth Pipe Surface
Advanced calibration ensures consistent wall thickness and smooth inner & outer surfaces.
No Material Waste
Optimized production process minimizes raw material loss.
One-Step Forming Technology
Pipes are formed in one process, no need for edge trimming or secondary processing.
Technical Specifications
|
Model
|
PE-110/500
|
PE-655/1380
|
PE-960/1860
|
PE-1155/2200
|
|
Main Extruder
|
SJ-75/33
|
SJ-120/33
|
SJ-150/33
|
SJ-150/33
|
|
Pipe diameter
|
Φ110-600mm
|
Φ655-1380mm
|
Φ960-1860mm
|
Φ1155-2200mm
|
|
Capacity
|
250-350kg/h
|
700-900kg/h
|
1000-1200kg/h
|
1350kg/h
|
|
Installed power
|
160kw
|
480kw
|
580kw
|
650kw
|
|
Length
|
26m
|
36m
|
45m
|
45m
|
Detailed Photos
High-efficiency single screw extruder
Single screw is with barrier & mixing head; new model barrel with slotting (channel), Both make the security of good jellification, large output and stable performance.
Die-Head
Die-head is mainly composed of mandril, neck mold, spiral body, cover, die-head body, bolts, and heating rings.
The inside surface touching with plastic materials is polished and chrome plated to ensure plastic materials flow smoothly and to ensure no rusting. The uniformity of pipe wall thickness can be adjusted by bolts. The copper calibrating sleeve fixed in die-head is mainly used to cool down the fresh pipe and to calibrate the pipe outer diameter.
The inside surface touching with plastic materials is polished and chrome plated to ensure plastic materials flow smoothly and to ensure no rusting. The uniformity of pipe wall thickness can be adjusted by bolts. The copper calibrating sleeve fixed in die-head is mainly used to cool down the fresh pipe and to calibrate the pipe outer diameter.
Vacuum Calibration Tank
Vacuum calibration tank is mainly composed of frame, stainless steel tank, vacuum system, spray cooling system, position adjustment device. The vacuum pump exhausts the air from the sealed tank to pressurize the fresh pipe cling to calibrating copper sleeve and to calibrate the outer diameter. Spray nozzles spray cooling water from all directions on pipe surface to cool down the pipe promptly.
Haul-off Machine
Haul-off machine is mainly composed of driving device, tracks, clamping structure, adjusting system, side plate and foundation bed. Haul-off tracks are driven by AC motor with frequency conversion control to adapt to different extrusion speed.
Automatic length measuring device realizes cutting at a set length.
Automatic length measuring device realizes cutting at a set length.
HDPE Jacket Process Flow:
Vacuum feeding PE granule-->hot air dry material-->extrusion plasticizing-->mold shaping-->Vacuum sizing-->water cooling-->Pulling out-->cutting pipe-->carrier laying-off pipe
1.hopper dryer 2. Single Screw Extruder 3. extrusion mould die 4. Head bracket 5. Vacuum calibration device 8. Water cooling tank 9. haul-off 10. Planetary cutting machine 11.Pipe bracket 12. Loader
Company Profile
Qingdao Huashida Machinery Co., LTD, is a manufacturer of series of plastic pipe machines, municipal pipe machines, pipe insulation&anticorrosion machines, and pipe jointing&anticorrosion materials, with over 20 years of production experience.
Our main products:
1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
2. Rigid pre-insulated pipe Production Line
3. Flexible pre-insulated pipe(PERT) production line
4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
5. Steel pipe derusting line
6. PE pressure pipe/Water Gas supply pipe production line
6. PP/PE plastic board/sheet/geomembrane production line
7. NBR PVC Thermal insulation tube/plate production line
8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod.
We have been working with more than 400 overseas customers and exporting our products to Kazakhstan, Uzbekistan, Iran, Turkey, Russia, Nigeria and other countries.
Our main products:
1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
2. Rigid pre-insulated pipe Production Line
3. Flexible pre-insulated pipe(PERT) production line
4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
5. Steel pipe derusting line
6. PE pressure pipe/Water Gas supply pipe production line
6. PP/PE plastic board/sheet/geomembrane production line
7. NBR PVC Thermal insulation tube/plate production line
8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod.
We have been working with more than 400 overseas customers and exporting our products to Kazakhstan, Uzbekistan, Iran, Turkey, Russia, Nigeria and other countries.
Why Choose Us?
Our Highlights
Provide complete turnkey production solutions, including design, installation, commissioning and training
Share extensive global production line experience
Supported by a team of senior professional engineers
Equipped with a national-level plastic machinery expert workstation in China
Share extensive global production line experience
Supported by a team of senior professional engineers
Equipped with a national-level plastic machinery expert workstation in China
80+ Invention & Utility Model Patents
50+ Exporting Countries & Regions
70% Overseas Customer Share
50+ Exporting Countries & Regions
70% Overseas Customer Share
Certifications
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Huashida Machinery Co., Ltd.
Location
69 Jinsheng Second Road Chengyang District, Qingdao, Shandong, China
Contact Person
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