High-Output Pre-Insulated Pipe Line 600-1200mm Diameter Range
The HDPE jacket pipe extrusion line is a high-efficiency system designed with high speed and energy savings for producing HDPE pipe used as the protective outer casing for PU foam thermal pre-insulated pipe, in compliance with international standards.
The HDPE jacket pipe is manufactured using a vacuum calibration method, resulting in:
- Smooth internal and external walls
- Long service life
- Excellent anti-corrosion insulation
- Superior mechanical performance
This production line is mainly used for producing HDPE outer protective pipes, a key component of prefabricated insulation pipes. The equipment supports a wide pipe diameter range from 110 mm to 1680 mm, meeting diverse needs from residential projects to large industrial pipelines.
The core production unit adopts a high-efficiency single screw extruder, and the entire line is designed with high automation, greatly reducing manual intervention while ensuring stable and efficient production.
- Compact Structure Design – Small footprint, easy installation, space-saving
- High Automation Level – Fully automated operation, can be controlled by one operator, reducing labor costs
- Long Service Life – Durable components ensure stable operation and extended equipment lifespan
- High-Efficiency Extruder – Provides high output capacity with stable and reliable performance
- Uniform and Smooth Pipe Surface – Advanced calibration ensures consistent wall thickness and smooth inner & outer surfaces
- No Material Waste – Optimized production process minimizes raw material loss
- One-Step Forming Technology – Pipes are formed in one process, no need for edge trimming or secondary processing
| Model | PE-110/500 | PE-655/1380 | PE-960/1860 | PE-1155/2200 |
|---|---|---|---|---|
| Main Extruder | SJ-75/33 | SJ-120/33 | SJ-150/33 | SJ-150/33 |
| Pipe Diameter Range | Φ110–600 mm | Φ655–1380 mm | Φ960–1860 mm | Φ1155–2200 mm |
| Capacity | 250–350 kg/h | 700–900 kg/h | 1000–1200 kg/h | 1350 kg/h |
| Installed Power | 160 kW | 480 kW | 580 kW | 650 kW |
| Line Length | 26 m | 36 m | 45 m | 45 m |
Vacuum feeding PE granule → Hot air drying → Extrusion plasticizing → Mold shaping → Vacuum sizing → Water cooling → Haul-off → Pipe cutting → Pipe laying
- Hopper Dryer
- Single Screw Extruder
- Extrusion Mold Die
- Head Bracket
- Vacuum Calibration Device
- Water Cooling Tank
- Haul-Off
- Planetary Cutting Machine
- Pipe Bracket
- Loader

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