PU Foam Pre-Insulated Pipe Production Line with HDPE Jacket for 110–2200mm Pipes Featuring Single-Screw Extruder and Vacuum Calibration System
This production line is specially designed for manufacturing PU foam pre-insulated pipes widely used in district cooling, district heating, oil & gas, and large-scale infrastructure projects across the Middle East.HDPE jacket pipe is out case of thermal insulating pipe, which is widely used in central heating, oil, nature gas and other industrial area.
HDPE jacket pipes are produced by vacuum calibration method, with smooth inner and outer walls, a long service life, good anti-corrosion and heat preservation performance, and excellent mechanical properties.
| Style | PE-110/500 | PE-655/1380 | PE-960/1860 | PE-1155/2200 |
| Main Extruder | SJ-75/33 | SJ-120/33 | SJ-150/33 | SJ-150/33 |
| Pipe diameter | Φ110-600mm | Φ655-1380mm | Φ960-1860mm | Φ1155-2200mm |
| Capacity | 250-350kg/h | 700-900kg/h | 1000-1200kg/h | 1350kg/h |
| Installed power | 160kw | 480kw | 580kw | 650kw |
| Length | 26m | 36m | 45m | 48m |
Production line composition:
-1set Vacuum loader
-1set Hopper dryer
-1set High-efficiency single screw extruder
-1set Vacuum calibration table
-1set Water spraying tank
-1set Hauling machine
-1set Cutting machine
-1set Discharging Frame
-1set PLC
Technical Highlights:
| Single-screw extruder | Precision temperature control system ensures consistent material fusion Proprietary single-screw extruder optimized for polyethylene (PE) materials |
| Vacuum Calibration | Patented vacuum calibration system replaces traditional internal pressure methods |
| Smart Automation | Fully integrated PLC control system Real-time process monitoring |
| Production Capabilities | Diameter range: 110mm - 2200mm (customizable) Output capacity: 250-1600 kg/h (material-dependent) |
Features of the HDPE sleeve production line:
1.small dimension
2.high degree of automation, can be operated by one person, saving labor costs
3.long service life.
4.high-efficiency extruder gives larger output, stable performance
5.pipe wall is average and smooth
6.no waste of raw material
7.One-time molding
7.One-time molding
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