High-Efficiency 3LPE Pipe Coating Line with Induction Heating for 50-4200mm Pipes and Sa2.5 Surface Cleaning
Price:
US$100,000.00 - 3,000,000.00
MOQ:
1
Delivery Time:
60 days
Brand:
huashida
Product Description
Product Description
3-Layer Polyethylene (3LPE) Anti-Corrosion Steel Pipe Coating Line
The 3LPE anti-corrosion steel pipe is composed of three distinct layers:
First Layer – Epoxy Powder Coating: Applied directly onto the steel surface, providing excellent adhesion and corrosion resistance.
Second Layer – Copolymer Adhesive: A bonding layer with branched functional groups that ensure strong integration between the epoxy and polyethylene layers.
Third Layer – High-Density Polyethylene (HDPE): The outer protective layer that offers high mechanical strength, low water absorption, and long-term durability.
These three layers combine to form a highly effective anti-corrosion system, widely used in pipeline protection around the world.
Second Layer – Copolymer Adhesive: A bonding layer with branched functional groups that ensure strong integration between the epoxy and polyethylene layers.
Third Layer – High-Density Polyethylene (HDPE): The outer protective layer that offers high mechanical strength, low water absorption, and long-term durability.
These three layers combine to form a highly effective anti-corrosion system, widely used in pipeline protection around the world.
Advantages of the 3LPE Pipe Coating Line
Excellent Sealing Performance: Minimizes leakage and energy loss during long-term operation.
Strong Corrosion Resistance: Resists chemical and environmental damage even under harsh conditions.
Long Service Life: Expected service life of 30–50 years, significantly reducing maintenance and replacement costs.
Good Low-Temperature Performance: Maintains structural integrity and protection at low temperatures.
Low Water Absorption: HDPE layer prevents moisture penetration, enhancing durability.
High Mechanical Strength & Impact Resistance: Protects pipelines from external forces during installation and operation.
Cost-Effective Production: Combines reliable performance with an efficient and economical production process.
Strong Corrosion Resistance: Resists chemical and environmental damage even under harsh conditions.
Long Service Life: Expected service life of 30–50 years, significantly reducing maintenance and replacement costs.
Good Low-Temperature Performance: Maintains structural integrity and protection at low temperatures.
Low Water Absorption: HDPE layer prevents moisture penetration, enhancing durability.
High Mechanical Strength & Impact Resistance: Protects pipelines from external forces during installation and operation.
Cost-Effective Production: Combines reliable performance with an efficient and economical production process.
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Parameter Description
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Description
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Pipe Diameter Range
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50 – 4200 mm
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Processing Capacity
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≥ 250 m²/h
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Surface Cleaning Standard
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≥ Sa2.5
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Production Materials
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Epoxy powder, adhesive, polyethylene
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Coating Application Methods
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Winding type or round mold wrapping type
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Our Advantages
Advanced Technology: Based on global best practices and continuously improved.
Stable Operation: Reliable performance with minimal downtime.
High Degree of Automation: Reduces labor cost and increases efficiency.
International Quality Standards: Meets ISO and other global certification requirements.
Full Turnkey Solutions: From design, installation, commissioning, to operator training.
Global Experience: Drawing from successful deployment in 389 installations worldwide.
Professional Technical Team: Includes 9 senior engineers and access to a high-end plastic machinery equipment expert workstation in China.
Stable Operation: Reliable performance with minimal downtime.
High Degree of Automation: Reduces labor cost and increases efficiency.
International Quality Standards: Meets ISO and other global certification requirements.
Full Turnkey Solutions: From design, installation, commissioning, to operator training.
Global Experience: Drawing from successful deployment in 389 installations worldwide.
Professional Technical Team: Includes 9 senior engineers and access to a high-end plastic machinery equipment expert workstation in China.
Technological Process Flow
Upload Pipes
Pipe Screw Conveyor Transport
Rust Removal (Surface Preparation)
Intermediate Frequency Heating
Epoxy Powder Coating Application
Adhesive and HDPE Outer Layer Coating
Cooling Spray
Pipe End Grinding
Final Inspection & Unloading
Pipe Screw Conveyor Transport
Rust Removal (Surface Preparation)
Intermediate Frequency Heating
Epoxy Powder Coating Application
Adhesive and HDPE Outer Layer Coating
Cooling Spray
Pipe End Grinding
Final Inspection & Unloading
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Main EquipmentList
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No.
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Name
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Set
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A. Derusting Equipment
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1
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Pipe wheel conveyor
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1
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2
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Shot Blasting Machine
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1
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3
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Cyclone Dust Collector
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1
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4
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Pulse dust collector
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1
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5
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Centrifugal exhaust fan
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1
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6
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Rust removal equipment PLC
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1
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B. Coating equipment
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1
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Pipe wheel conveyor
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1
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2
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Induction heating device
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1
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3
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Powder spraying device
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1
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4
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Automatic loading dryer
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2
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5
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SJ-65/30 Extruder
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1
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6
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SJ-120/30 Extruder
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1
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7
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Hot melt adhesive extruder die
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1
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8
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PE sheet extruder head mold
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1
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9
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Hot melt adhesive/PE sheet coating device
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1
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10
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Environmental Protection Ventilation equipment
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1
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11
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Cooling Spray equipment
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1
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C.Platform Equipment
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1
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Steel pipe uploading platform
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1
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2
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Downloading platform
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1
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3
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Pipe storage platform
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1
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4
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Turnover machanism
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3
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D.Groove Equipment
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1
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PE Beveling Machine
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2
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2
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Hydraulic Lifting and Turning Machinery
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1
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3
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Hydraulic Equipment
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1
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4
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PLC automatic control system
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1
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Applications
3LPE-coated pipes are widely used in critical infrastructure projects across various industries:
3LPE-coated pipes are widely used in critical infrastructure projects across various industries:
Oil and Gas Transportation Pipelines
Urban Gas Distribution Systems
Municipal Water Supply Networks
Industrial Fluid Transmission Systems
Urban Gas Distribution Systems
Municipal Water Supply Networks
Industrial Fluid Transmission Systems
Company Profile
Qingdao Huashida Machinery Co., LTD, is a manufacturer of series of plastic pipe machines, municipal pipe machines, pipe insulation&anticorrosion machines, and pipe jointing&anticorrosion materials, with 21 years of production experience. Our main products are:
1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
2. Rigid pre-insulated pipe Production Line
3. Flexible pre-insulated pipe(PERT) production line
4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
5. Steel pipe derusting line
6. PE pressure pipe/Water Gas supply pipe production line
6. PP/PE plastic board/sheet/geomembrane production line
7. NBR PVC Thermal insulation tube/plate production line
8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod.
1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
2. Rigid pre-insulated pipe Production Line
3. Flexible pre-insulated pipe(PERT) production line
4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
5. Steel pipe derusting line
6. PE pressure pipe/Water Gas supply pipe production line
6. PP/PE plastic board/sheet/geomembrane production line
7. NBR PVC Thermal insulation tube/plate production line
8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod.
Certifications
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Huashida Machinery Co., Ltd.
Location
69 Jinsheng Second Road Chengyang District, Qingdao, Shandong, China
Contact Person
yuki