Complete 3LPE Steel Pipe Coating System Production Line with 1 to 6 Meter Per Minute Velocity and 159 - 2540 mm Specification
The 3LPE (Three-Layer Polyethylene) Pipeline Coating System is an advanced anti-corrosion solution designed to provide long-term protection for steel pipelines operating in harsh and demanding environments. This high-performance coating line integrates cutting-edge technology to apply multi-layer protective coatings on both internal and external pipe surfaces, ensuring superior durability, reliability, and service life.
The 3LPE anti-corrosion coating extends the service life of steel pipes from 5-10 years to 50-100 years through three protective layers:
- First Layer: Fusion bonded epoxy (FBE >100µm)
- Second Layer: Adhesive (AD) 170-250µm
- Third Layer: Polyethylene (PE) stripe 2.5-3.7mm
- High mechanical strength
- Excellent electrical insulation performance
- Process accuracy
- Environmental friendliness
The three-layer PE stripe wrapping process, with epoxy powder coating as bottom layer and binding adhesive as second layer, is the widely used technique in steel pipe anti-corrosion worldwide. Anti-corrosion steel pipes are applied in oil, gas, and water supply pipelines.
The three-layer PE anti-corrosion structure includes:
- Fusion bonded epoxy-powder bottom layer: Thermosetting nontoxic coating forming high molecular weight cross-linking structure with good chemical anti-corrosion and high mechanical properties
- Polymer adhesive middle layer: Agglutinates epoxy layer and polyethylene outside layer, uniting all three layers together
- Polyethylene outside layer: Protects the pipe from abrasion, bump, and water
Upload pipes → Pipes conveyor → Rust removal → Intermediate frequency heating → Epoxy powder coating → Middle layer & polyethylene stripe winding → Water cooling → Pipes conveyor → Pipe chamfer → Unload pipes
Main Equipment of 3PE Anti-Corrosion Coating Processing:
| No. | Name | Set |
|---|---|---|
| A. Derusting Equipment | ||
| 1 | Pipe-conveying Equipment | 1 |
| 2 | Shot Blast Cleaning Machine | 1 |
| 3 | Cyclone Dust Collector | 1 |
| 4 | Pulse dust collector | 1 |
| 5 | Centrifugal exhaust fan | 1 |
| 6 | Rust removal equipment PLC | 1 |
| B. Coating Equipment | ||
| 1 | Coating transfer equipment | 1 |
| 2 | IF heating device | 1 |
| 3 | Powder spraying device | 1 |
| 4 | Automatic loading dryer | 2 |
| 5 | SJ-65/30 Extruder | 1 |
| 6 | SJ-180/30 Extruder | 1 |
| 7 | Hot melt adhesive extruder die | 1 |
| 8 | PE sheet extruder head mold | 1 |
| 9 | Hot melt adhesive/PE sheet coating device | 1 |
| 10 | Environmental Protection Ventilation equipment | 1 |
| 11 | Cooling Spray equipment | 1 |
| C. Platform Equipment | ||
| 1 | Steel pipe platform | 1 |
| 2 | Post-rust removal transition platform | 1 |
| 3 | Product tube storage platform | 1 |
| 4 | Hydraulic Equipment | 3 |
| D. Groove Equipment | ||
| 1 | PE Beveling Machine | 2 |
| 2 | Hydraulic Lifting and Turning Machinery | 1 |
| 3 | Hydraulic Equipment | 1 |
| 4 | PLC | 1 |
| E. Compressed Air Equipment | ||
| 1 | Screw Air Compressor | 1 |
| 2 | Cold dry machine | 1 |
| 3 | Precision filters | 3 |
| 4 | Gas tanks | 1 |
Qingdao Huashida Machinery Co., LTD is a manufacturer of series of plastic pipe machines, municipal pipe machines, pipe insulation & anticorrosion machines, and pipe jointing & anticorrosion materials, with more than 20 years of production experience.
- HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
- Rigid pre-insulated pipe Production Line
- Flexible pre-insulated pipe (PERT) production line
- Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
- Steel pipe derusting line
- PE pressure pipe/Water Gas supply pipe production line
- PP/PE plastic board/sheet/geomembrane production line
- NBR PVC Thermal insulation tube/plate production line
- Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun (extruder), PE PP welding rod
We are always attaching great importance to research and development, collaborating closely with Tsinghua University, Beijing University of Chemical Technology, South China University of Technology and scientific research institutions. By absorbing advanced technology home and abroad, we now rank one of the top 3 manufacturers in the industry in China.
We have been working with more than 400 overseas customers and exporting our products to Kazakhstan, Uzbekistan, Iran, Turkey, Russia, Nigeria and other countries.
Thank you for your interest in Qingdao Huashida Machinery Co., Ltd. equipment.
For further details, please feel free to contact us at any time. Our team will respond promptly and provide a fully customized solution tailored to your specific requirements and project needs.
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