Steel Pipe Coating Line for 3LPE Anti-corrosion with 50-4200mm Pipe Diameter and SA2.5 Surface Treatment Using Induction Heating
The steel pipe anticorrosion coating line is utilized for applying anticorrosion coatings to steel pipes in the factory with various diameters, which is more commonly used in different types of engineering projects, particularly in heating, gas, and oil fields.
The lines can be applied to FBE, 2 layer FBE, 2 layer PE, 2 layer PP and 3 layer PE Anticorrosion coating.
3 LPE Anticorrosion coating consists of first FBE coating, middle adhesive layer and outer PE layer.
The 3LPE Anticorrosion coating is a sophisticated technology for the outer protective layer of buried pipes, extensively utilized in the corrosion protection of gas and oil transport pipelines, urban gas distribution, water supply pipes, and other fluid conveyance pipelines.
The 3LPE Anticorrosion coating can enhance the mechanical characteristics of the pipeline with high electrical resistance, waterproofing, abrasion resistance, and aging resistance performance.
The Anticorrosion coating processing line includes:
-steel pipe transmission system
-surface treatment system
-pipe dust removal system
-pipe heating system
-electrostatic spraying system
-coating system
-water cooling system
-end cutting system
-hydraulic and pneumatic system
-testing system
-bevelling system
-PLC automatic control system
Upload pipes→pipes screw conveyor→rust removal → intermediate frequency heating→Epoxy powder coating→outer layer adhesive polyethylene coating→cooling spray→pipes screw conveyor→grinding pipe ends→dowload pipes
-Adopt advanced technology
-Stable operation
-High degree of automation, saving labor costs
-Good anti-corrosion quality, meets international standard
-Provide process design - installation - commissioning - technical training full link services to ensure that customers quickly put into production
-Share you 389 sets of production experience from all the world
-We have a top technical team of 9 professional senior engineers
-With domestic high-end plastic machinery and equipment expert workstation
Main Equipment List
| No. | Name | Set |
| A. Derusting Equipment | ||
| 1 | Pipe wheel conveyor | 1 |
| 2 | Shot Blasting Machine | 1 |
| 3 | Cyclone Dust Collector | 1 |
| 4 | Pulse dust collector | 1 |
| 5 | Centrifugal exhaust fan | 1 |
| 6 | Rust removal equipment PLC | 1 |
| B. Coating equipment | ||
| 1 | Pipe wheel conveyor | 1 |
| 2 | Induction heating device | 1 |
| 3 | Powder spraying device | 1 |
| 4 | Automatic loading dryer | 2 |
| 5 | SJ-65/30 Extruder | 1 |
| 6 | SJ-120/30 Extruder | 1 |
| 7 | Hot melt adhesive extruder die | 1 |
| 8 | PE sheet extruder head mold | 1 |
| 9 | Hot melt adhesive/PE sheet coating device | 1 |
| 10 | Environmental Protection Ventilation equipment | 1 |
| 11 | Cooling Spray equipment | 1 |
| C.Platform Equipment | ||
| 1 | Steel pipe uploading platform | 1 |
| 2 | Downloading platform | 1 |
| 3 | Pipe storage platform | 1 |
| 4 | Turnover machanism | 3 |
| D.Groove Equipment | ||
| 1 | PE Beveling Machine | 2 |
| 2 | Hydraulic Lifting and Turning Machinery | 1 |
| 3 | Hydraulic Equipment | 1 |
| 4 | PLC automatic control system | 1 |
1. Pipe diameter: 50-4200mm
2. Processing capacity: ≥250m2/h
3. Cleaning level: ≥Sa2.5
4. Materials for production: epoxy powder, adhesive, polyethylene
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