Steel Pipe 3PE Coating Line with Integrated Shot Blasting and Dual Layer Coating for 200mm-1420mm Diameter Pipes
Price:
US$200,000.00-1,000,000.00
MOQ:
1
Delivery Time:
60days
Brand:
Huashida
Product Description
Steel Pipe FBE 3PE Dual Layer Coating Line with Integrated Shot Blasting
The Steel Pipe FBE 3PE Dual Layer Coating Line with Integrated Shot Blasting features an outer anti-corrosion layer composed of a bottom layer of epoxy powder, an intermediate layer of adhesive, and an outer layer of polyethylene composite. This structure provides high mechanical strength and excellent electrical insulation performance.
The 200mm-1420mm anti-corrosion coating production line is designed for anti-corrosion coating of larger diameter steel pipes, making it widely applicable in various engineering construction projects, particularly in heating, gas, and oil field applications. This line supports FBE, 2 layer FBE, 2 layer PE, 2 layer PP, and 3 layer PE anti-corrosion coating.
Product Features
- Excellent Anti-Corrosion Performance: Professional FBE coating technology effectively protects steel pipes from chemical corrosion, aging, and mechanical damage, suitable for long-term use in harsh environments such as oil fields, underground, and coastal areas.
- Low Resistance Pipeline Performance: Smooth coating surface reduces fluid transport resistance, improves transport efficiency, and saves energy costs for oil, gas, and water supply pipeline systems.
- Wide Range of Industry Applications: Preferred 3LPE anti-corrosion solution for oil and gas transportation, urban gas supply, municipal water supply and drainage, heating pipeline networks, and large-scale infrastructure buried pipeline projects.
- High Automation and Cost Savings: Fully automated operation design reduces manual input; stable operation with low failure rate provides cost-effective pipeline coating equipment.
Detailed Photos
Equipment Core Highlights
Main Equipment of 3PE Anti-Corrosion Coating Processing
| No. | Name | Set |
|---|---|---|
| A. Derusting Equipment | ||
| 1 | Pipe-conveying Equipment | 1 |
| 2 | Shot Blast Cleaning Machine | 1 |
| 3 | Cyclone Dust Collector | 1 |
| 4 | Pulse dust collector | 1 |
| 5 | Centrifugal exhaust fan | 1 |
| 6 | Rust removal equipment PLC | 1 |
| B. Coating Equipment | ||
| 1 | Coating transfer equipment | 1 |
| 2 | IF heating device | 1 |
| 3 | Powder spraying device | 1 |
| 4 | Automatic loading dryer | 2 |
| 5 | SJ-65/30 Extruder | 1 |
| 6 | SJ-180/30 Extruder | 1 |
| 7 | Hot melt adhesive extruder die | 1 |
| 8 | PE sheet extruder head mold | 1 |
| 9 | Hot melt adhesive/PE sheet coating device | 1 |
| 10 | Environmental Protection Ventilation equipment | 1 |
| 11 | Cooling Spray equipment | 1 |
| C. Platform Equipment | ||
| 1 | Steel pipe platform | 1 |
| 2 | Post-rust removal transition platform | 1 |
| 3 | Product tube storage platform | 1 |
| 4 | Hydraulic Equipment | 3 |
| D. Groove Equipment | ||
| 1 | PE Beveling Machine | 2 |
| 2 | Hydraulic Lifting and Turning Machinery | 1 |
| 3 | Hydraulic Equipment | 1 |
| 4 | PLC | 1 |
| E. Compressed Air Equipment | ||
| 1 | Screw Air Compressor | 1 |
| 2 | Cold dry machine | 1 |
| 3 | Precision filters | 3 |
| 4 | Gas tanks | 1 |
Process Adaptability
Flexible to support single-layer FBE spraying or composite 3LPE coating; compatible with outer 3LPE + internal FBE combined structure, fully adapting to civil water supply, long-distance oil gas transportation, heating pipeline and multiple engineering scenarios.
Efficient and Stable Performance
Precise intermediate frequency heating system reaches ±2°C temperature accuracy, ensuring uniform epoxy powder melting and firm coating adhesion. Adjustable spiral conveyor speed fits different large diameter steel pipes, keeping stable processing capacity and consistent anti-corrosion quality.
Frequently Asked Questions
Q1. What are the production line parameters?
A: (1) Steel pipe coverage: Φ325-1200mm, Φ325-1620mm, Φ325-1820mm, Φ508-1620mm, Φ508-2540mm, Φ508-3600mm; (2) Processing capacity: ≤250m²/h; (3) Cleaning level: Sa2.5; (4) Materials used: dissolved epoxy resin powder.
Q2. What are the main equipment components?
A: (1) Pipe loading equipment; (2) Pipe spiral conveyor; (3) External blasting equipment; (4) Internal blasting equipment; (5) Rust removal equipment; (6) Intermediate frequency heating device; (7) FBE powder coating device; (8) Powder recycling system; (9) Pipe unloading rack.
Q3. What is the delivery time?
A: 2-3 months after the confirmation of the deposit.
Q4. What is the coating thickness?
A: 80-800 μm (customizable according to customer requirements).
Q5. Which countries do you export to?
A: Russia, UAE, India, Iran, Kazakhstan, Belarus, etc. (more than 50 production lines installed globally).
Q6. What is the warranty period?
A: 12-month mechanical warranty / 6-month electrical warranty.
Q7. What is the scope of service?
A: Pre-sale: Provide free workshop planning and capacity measurement schemes; Sale: On-site guidance by engineers, installation and commissioning, and free training; After-sales: 24-hour remote technical support.
Company Profile
Our History: Qingdao Huashida Machinery Co., Ltd. was established in 2003. Since its inception, Huashida has focused on the R&D and production of plastic polyurethane insulation pipe production lines, 3PE anti-corrosion pipe production lines, large-diameter underground pipe production lines, and plastic pipe joints for 20 years. We have always attached great importance to research and development, cooperating closely with Tsinghua University, Beijing University of Chemical Technology, South China University of Technology, and other scientific research institutions. By absorbing advanced technology from home and abroad, we have now become one of the top 3 manufacturers in the Chinese industry.
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Company
Qingdao Huashida Machinery Co., Ltd.
Location
69 Jinsheng Second Road Chengyang District, Qingdao, Shandong, China
Contact Person
yuki