5000L SS316L Jacketed Emulsion Polymerization Reactor for Acrylic Emulsion and Styrene Acrylic Copolymer Production
SS316L Jacketed Emulsion Polymerization Reactor for Acrylic Emulsion and Styrene Acrylic Copolymer
Vison Chemicals manufactures jacketed emulsion polymerization reactors for producing acrylic emulsion, styrene acrylic copolymer, pure acrylic (acrylate) emulsion and other water-based polymer dispersions. The reactor carries out free radical emulsion polymerization under controlled temperature and agitation, converting acrylic monomers and emulsifiers into stable polymer emulsions used in architectural coatings, pressure sensitive adhesives, textile binders and construction chemicals. Precise heating and cooling plus a multi-stage agitator deliver consistent particle size, solids content and viscosity batch after batch.
Key Features
- Jacketed heating and cooling system switches between steam and thermal oil to hold the tight temperature window required for acrylic emulsion polymerization
- Anchor agitator combined with a high speed dispersion disc keeps acrylic monomer droplets and polymer particles uniformly suspended throughout the batch
- SS316L wetted parts with double mechanical seal resist the corrosive monomers and initiators used in styrene acrylic and pure acrylic synthesis
- Vacuum rated vessel with reflux condenser removes residual monomer and controls foaming during the reaction and letdown stages
- Modular 500 to 20000 L capacity range scales from pilot acrylic emulsion trials to full continuous production
- CE and ISO9001 certified build with mirror polished internal surface for easy cleaning between polymer grades
Technical Specifications
| Parameter | Specification |
|---|---|
| Capacity Range | 500 - 20000 L |
| Wetted Material | SS304 / SS316L |
| Design Pressure | -0.1 to 0.6 MPa (Full Vacuum) |
| Heating Method | Steam / Thermal Oil Jacket |
| Agitator Type | Anchor + Dispersion Disc |
| Seal Type | Double Mechanical Seal |
| Surface Finish | Mirror Polish (Internal) |
| Working Temperature | Up to 200 deg C |
Applications
| Industry | What You Can Make | Recommended Config |
|---|---|---|
| Paints and Coatings | Acrylic emulsion paint, styrene acrylic wall coating, waterproofing coating emulsion | SS316L reactor + thermal oil jacket + reflux condenser |
| Adhesives | Acrylic pressure sensitive adhesive, water based glue emulsion | SS316L reactor + variable frequency agitator |
| Textile | Textile binder, pigment printing binder emulsion | SS304 reactor + dispersion disc |
| Construction Chemicals | Waterproofing membrane emulsion, tile adhesive polymer emulsion | SS316L reactor + vacuum stripping |
| Paper and Packaging | Paper coating binder, acrylic surface sizing emulsion | SS316L reactor + reflux condenser |
Why Choose Us
- Vison Chemicals is a Guangzhou based manufacturer and factory of emulsion polymerization reactors and acrylic polymer processing equipment
- OEM and ODM support with formula trials, particle size and solids testing, and process scale up consultation
- CE and ISO9001 certified production with export experience to coatings, adhesive and polymer emulsion manufacturers worldwide
- Field installation, commissioning and after sales support for overseas buyers
Email: minvison@163.com | Web: www.mixing-tanks.com
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