5000L SS316L Jacketed Polymerization Reactor for Phenolic Resin and Thermosetting Binder Production
SS316L Jacketed Polymerization Reactor for Phenolic Resin and Phenol Formaldehyde Resin Synthesis
Vison Chemicals manufactures SS316L jacketed polymerization reactors for synthesizing phenolic resin and phenol formaldehyde resin through the condensation of phenol and formaldehyde under reflux. The reactor handles the exothermic condensation and vacuum dehydration stages with precise jacket temperature control, producing clear, high-solids thermosetting resin for molding compounds, abrasive bonding and refractory binders. The corrosion-resistant SS316L vessel with anchor and paddle agitation ensures uniform heat transfer and consistent batch quality.
Key Features
- Jacketed SS316L reactor with thermal oil, steam or electric heating holds the condensation temperature window for phenolic resin and phenol formaldehyde synthesis
- Reflux condenser and vacuum dehydration system remove water and low boilers during the polycondensation of phenolic resin
- Anchor, paddle and multi-stage impeller agitation with baffle maintains uniform temperature and prevents local overheating of thermosetting resin
- Double mechanical seal and rated design pressure up to 6 bar for safe vacuum and pressure operation during resin synthesis
- Corrosion-resistant SS316L product-contact surfaces withstand the acidic phenolic resin reaction environment
- Mirror-polished wetted parts and bottom discharge valve for fast batch changeover and easy cleaning between phenolic resin batches
Technical Specifications
| Parameter | Specification |
|---|---|
| Reactor Volume | 500 - 20,000 L |
| Wetted Material | SS316L (Corrosion Resistant) |
| Design Pressure | Full Vacuum to 6 Bar |
| Heating Method | Thermal Oil / Steam / Electric Jacket |
| Agitator Type | Anchor, Paddle, Multi-Stage Impeller with Baffle |
| Seal Type | Double Mechanical Seal |
| Temperature Range | 20 - 300 deg C |
| Surface Finish | Mirror Polish Wetted Parts / 2B External |
Applications
| Industry | What You Can Make | Recommended Config |
|---|---|---|
| Coatings and Adhesives | Phenolic resin binder, wood adhesive, foundry sand binder, rubber tackifier | SS316L reactor + reflux condenser |
| Composites and Molding | Bakelite molding compound, brake lining friction material, phenolic laminate | SS316L reactor + anchor agitator + vacuum |
| Abrasives | Grinding wheel resin bond, abrasive disc and wheel binder | SS316L reactor + paddle agitator |
| Refractories | Refractory brick binder, carbon brick binder, furnace lining binder | SS316L reactor + thermal oil jacket |
| Laminates and Insulation | Phenolic decorative laminate, insulation foam resin | SS316L reactor + temperature control |
Why Choose Us
- Vison Chemicals is a Guangzhou based manufacturer and factory of chemical reactors and resin production equipment
- OEM and ODM support with resin process consultation, reactor sizing and condensation system design
- CE and ISO9001 certified production with export experience to coating, adhesive, abrasive and refractory plants worldwide
- Field installation, commissioning and after-sales support for overseas buyers
Email: minvison@163.com | Web: www.mixing-tanks.com
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