Sterilization Processes with Heat Exchanger Plates GC008、GL13、GC16、GX18 for Pharmaceutical Manufacturing
Product Description
Sterilization Processes with Heat Exchanger Plates GC008,GL13,GC16,GX18 for Pharmaceutical Manufacturing
Heat Exchanger Plates
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Our Heat Exchanger Plates, which include GC008, GL13, GC16, and GX18, are specifically engineered to meet the stringent requirements of sterilization processes in pharmaceutical manufacturing. These plates are designed to ensure efficient and reliable heat transfer while maintaining the necessary hygienic standards crucial for pharmaceutical production.
Key Features:
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High Heat Transfer Efficiency: The heat exchanger plates are optimized for efficient heat transfer, enabling rapid and precise temperature control required for sterilization processes in pharmaceutical manufacturing.
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Corrosion Resistance: Constructed from materials resistant to corrosion, these plates are built to withstand the harsh chemical environments often present during sterilization processes, ensuring longevity and operational reliability.
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Sanitary Design: Equipped with sanitary connections and surfaces, the plates adhere to strict hygiene standards, reducing the risk of contamination and maintaining the integrity of pharmaceutical products during sterilization.
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Customizable Configurations: The GC008, GL13, GC16, and GX18 plates offer a range of configurations to accommodate different heat exchange requirements, providing flexibility for diverse sterilization applications in pharmaceutical manufacturing.
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Compliance and Certification: Our heat exchanger plates meet industry standards and certifications, ensuring compliance with regulatory requirements and guaranteeing product quality and safety for pharmaceutical manufacturing processes.
| Brand | Model |
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GC008,GL13,GC16,GX18,GX26,GX42,GX51,GX60,GX64,GX85,GX91 GX100,GX140,GX145,GX180,GC16,GC26,GC42,GC51 |
| Material | Specification |
| Stainless Steel |
SUS304 316 316L 310S 904 |
| Titanium and titanium-palladium alloy | TAi TAi-Pd |
| Hastelloy |
C276 D205 B2G |
| Nickel | Ni200 Ni201 |
| Molybdenum | 254 |
Products are mainly suitable for ACCESSEN/GEA (Kelvion)/ APV/ Sondex/ Tranter/ Hisaka/ API/ Funke/ Vicarb/ Mueller/ SWEP/ Fischer/ AGC/ Thermalwave/ ITT/ LHE/ DHP, etc.
Applacations
| Plate material | Suitable for fluids |
| Stainless steel (SUS304.316, etc.) | Purified water, river water, edible oil, mineral oil |
| Titanium and titanium palladium (Ti, Ti-Pd) | Sea water, salt water, salt compounds |
| 20Cr,18Ni,6Mo(254SMO) | Dilute sulfuric acid, dilute salt aqueous solution, inorganic aqueous solution |
| Nickel (Ni) | High temperature, high concentration caustic soda |
| HASTELLOY alloy (C276, D205, B2G) | Concentrated sulfuric acid, hydrochloric acid, phosphoric acid |
Plate heat exchanger plate thickness configuration
- AISI 304 is usually 0.4 or 0.5 mm thickness
- AISI 316 is always 0.5 and 0.6 mm
- 254 SMO (high alloy) typically 0.6 mm
- Titanium plates are always 0.5 and 0.6 mm
- Some have thicker plates (for high pressure applications)
- Some PHEs have 0.4 mm (low pressure operation)
- Hastelloy C-276 (nickel alloy) typically 0.6 mm
Production Process:
- Raw material preparation: High-quality stainless steel plates are selected as raw materials due to their excellent corrosion resistance and thermal conductivity. The plate thickness is determined based on product specifications and design requirements.
- Cutting and leveling: The stainless steel plates are accurately cut using machine tools to meet the design requirements. After cutting, leveling treatment is performed to ensure a smooth and even surface.
- Stamping: The flattened plates undergo stamping using a hydraulic press to create specific herringbone patterns. The resulting plates have a high turbulence coefficient, promoting efficient heat transfer. Precise control is maintained during the stamping process to prevent plate deformation or damage.
- Surface treatment: The plates undergo surface treatment such as polishing, sandblasting, or coating to enhance corrosion resistance and heat transfer performance. The choice of treatment method depends on specific requirements.
- Assembly and inspection: The plates are assembled according to the design requirements, forming a detachable plate heat exchanger with rubber gasket seals or a fully welded plate heat exchanger through argon arc welding. Tight fitting and absence of gaps are ensured during assembly. A rigorous performance pressure test is conducted after assembly, and a factory report is issued to verify compliance with quality standards.
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