IBC Cage Frame Welding Machine with 50sec/pc Efficiency 4 Sets MF DC Power Source and Automatic Mechanical Arm Unloading
Hwashi IBC Cage Frame Automatic Welding Machine features a reinforced gantry structure with high rigidity and stable operation. The welding system utilizes medium frequency inverter power supply for electricity efficiency and energy savings.
The machine is equipped with 6 welding heads and 4 power supply systems. Each welding point's current can be independently adjusted to ensure reliable weld quality.
- Welding Efficiency: 50 seconds per piece
- Welding Source: 4 sets of MF DC Power Source
- Feeder Platform Option: Single Layer or Double Layer
- Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading
Production Capacity: 50 seconds per piece
Four sets of MF transformers control 6 welding electrodes to ensure quality for each welding spot. The two-side piano-type welding style accelerates the welding process, completing each metallic grid mesh in approximately one minute.
Upper and lower air cylinder design ensures flat welding position. Screw-designed welding electrodes enhance durability.
Features 4 sets of MF DC power sources for simultaneous 6-spot welding. Double layer fixture feeder allows material loading during welding operations.
The machine welds tubes into flat mesh type with strong, reliable welds. Complete welding process takes approximately 60 seconds.
Processed as a complete unit to ensure high bending precision, stable operation, and maximum efficiency.
Transforms flat mesh into square frames in 20-25 seconds.
- CNC processed bending beam ensures precise bending angles
- Each mold adjustable upward/downward by 3mm for increased bending range
- 120-degree mold design creates smooth bending angles
Rectangle-shaped machine frame with thicker steel columns and door-shaped cover panels for maximum stability.
Designed for bending pallet tank meshes into rectangular frames with outline dimensions of (1200±5mm)*(1000±5mm).
Complete unit processing ensures high insertion precision, strong locking fastness, and stable, efficient operation.
Hydraulic locking of tube frame ends completed in 25-30 seconds.
- Adjustable for different IBC metallic cage designs
- Hydraulic and pneumatic design for enhanced efficiency
- Automatic jointing of pipe sides
Hydraulic system creates tight clinching spots to prevent metallic cage cracking.
Auto-sending device available for smooth and efficient automated cage production.
Creates holes in frames for secure attachment to base frames.
Hydraulic operation completes the process in 25-30 seconds.
- Pressing heads with pressing mold
- Hydraulic station
- Punching head locating panel with left-right, forward-backward adjustment for wider positioning range
Horizontal structure with 7 welding heads for complete base frame welding. Operator only handles loading/unloading while machine performs automatic welding.
- Horizontal structure with 7 welding heads for base frame welding
- Automatic unloading of welded pallets
- 3 sets of MF DC 250KVA power for increased quality and production rate
- Eliminates unstable welding quality from manual work
- Higher production rate and automation level
| Product Name | IBC frame production line | Style | single row / double row |
|---|---|---|---|
| Max welding width | 1200mm | Max welding length | 4250mm |
| Brand | Hwashi | Colour | blue/yellow/custom |
| Equipped Power | 350kVA/400kVA | Place of Product | Zhejiang Province, China |
| Voltage | 3p 380V | Material | Galvanized Pipe |
| Thickness of the pipe | 1-2mm | Duty Cycle | 20% |
| Diameter of the pipe | 14-20mm | Frequency | 50HZ/60HZ |
| Pipe loading method | manual/2 labors | Cable size | ≥70mm³ |
| Working capacity | 350-450(480-550) pcs/8 hours | Air pipe size | G1 |
| Labor demand | 2-3 labors | Water pipe size | G1 1/4 |
- Suitable for factories with separate blowing machine and cage workshops
- Conveyor transport of test tanks to cage workshop without human intervention
- Tank Sending System
- IBC Bended, Clinching and Punched Cage Placement Area
- Welded Pallet Stocking Area
- Auto Pallet Assemble Path
- Pallet Welding
- Rotating Cage and Pallet Assemble Area
- Safe Passage
- Pallet Plate Stocking Area / Auto Feeding
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.