Fully Automated IBC Cage Production Machine with 80 Cages per Hour, Precision Engineering, and CE/CCC Certification
Price:
negotiation
MOQ:
1 set
Delivery Time:
7-30 working days after received your payment
Brand:
HWASHI
Product Description
Fully Automated IBC Cage Production Machine
The Hwashi IBC Cage Automatic Production Machine represents the pinnacle of manufacturing innovation, combining advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container (IBC) cage production. This state-of-the-art system transforms raw materials into high-quality IBC cages through a fully integrated, automated process that ensures exceptional quality, maximum efficiency, and significant cost savings.
Advanced Production Capabilities
Fully automated production line with integrated welding, mesh unloading, bending, locking, hole making, and punching processes
Requires only 3-4 operators for complete operation
24/7 continuous operation capability
80 cages per hour production rate
CE and CCC certified for international quality standards
Precision Engineering Excellence
Multiple welding heads operating simultaneously with CNC technology
6-7 welding heads for uniform welding results
±0.1mm dimensional accuracy
60 seconds per cage cycle time
AI-Powered Quality Assurance
Intelligent defect detection system with real-time anomaly identification
Automated parameter adjustment for consistent quality
Real-time monitoring and production analytics
Main Weld Frame Technology
Four sets of MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute. The design incorporates upper and lower air cylinders to guarantee a flat welding position, while screw-designed welding electrodes enhance durability.
Six-Head IBC Frame Automatic Welding Machine
The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. A dual-layer fixture feeder enhances operational efficiency - while one fixture is actively engaged in welding, the other can seamlessly load materials.
Flat Tube Mesh Welding Quality
The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds.
Vertical Double Station Bending Machine
The IBC cage frame dual-station bending machine guarantees high precision in bending, stable operations, and remarkable efficiency. It transforms the flat mesh into a precisely squared frame in approximately 20-25 seconds.
Bending Beam Features
CNC processed bending beam ensures precise bending angles
Each mold adjustable upward and downward by 3mm to increase bending range
120 degree mold design for smooth bending angles
Robust rectangle frame design with thicker steel columns for exceptional stability
Hydraulic Pressure System
Specifically designed for bending pallet tank meshes, the IBC bending machine shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm).
IBC Cage Frame Locking Machine
Meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency.
Locking Efficiency and Quality
Adjustable clinching arm tailored to different IBC metallic cage designs
Hydraulic and pneumatic design enhances machine efficiency
Engineered for automatic joining of the two sides of the pipe
Hydraulic clinching mold creates tight clinching spots to prevent cracking
Hydraulic pressure station with auto-sending device ensures smooth production
IBC Cage Frame Hole Making and Punching Machine
Used to form holes on the frame so the complete frame can be fixed on the base frame. The hydraulic-powered process takes about 25-30 seconds to complete.
Hole Making Efficiency and Quality
Pressing heads with pressing mold for consistent hole formation
Hydraulic station for reliable power
Punching head locating panel for precision
Left-right, forward-backward adjustable panel for wider positioning range
IBC Cage Base Frame Welding Machine
The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only needs to load and unload the product while the machine performs automatic welding.
Base Frame Welding Features
Horizontal structure with 7 welding heads for base frame welding
Automatic unloading of welded pallets
3 sets of MF DC 250KVA power for increased quality and production rate
Solves problem of unstable welding quality caused by manual work
Higher production rate and automation level
Technical Specifications
| Product Name | IBC frame production line | Style | single row / double row |
|---|---|---|---|
| Max welding width | 1200mm | Max welding length | 4250mm |
| Brand | Hwashi | Colour | blue/yellow/custom |
| Equipped Power | 350kVA/400kVA | Place of Product | Zhejiang Province, China |
| Voltage | 3p 380V | Material | Galvanized Pipe |
| Thickness of the pipe | 1-2mm | Duty cycle | 20% |
| Diameter of the pipe | 14-20mm | Frequency | 50HZ/60HZ |
| Pipe loading method | manual/2 labors | Cable size | ≥70mm³ |
| Working capacity | 350-450(480-550) pcs/8 hours | Air pipe size | G1 |
| Labor demand | 2-3 labors | Water pipe size | G1 1/4 |
Tank Sending System Features
Suitable for factories that separate the blowing machine workshop and the cage workshop
Test tanks are transported by conveyor to the cage workshop with no human intervention required
Includes IBC Bended, Clinching and Punched Cage Placement Area
Welded Pallet Stocking Area
Auto Pallet Assemble Path
Pallet Welding
Rotating Cage and Pallet Assemble Area Safe Passage
Pallet Plate Stocking Area/Auto Feeding
Why Choose Hwashi?
20+ years of experience in welding and automation technology
ISO 9001 certified and CE approved for international quality standards
24/7 technical support and comprehensive after-sales service
Customizable solutions tailored to your specific production needs
Industry 4.0 ready with IoT integration capabilities
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong Hwashi Technology inc.
Contact Person
Kary Hou