1. Swiss Technology,made in China;
2. PLC touch screen for Centralized ,accurate,convenient control
3. Fully automatic control system for heating and circulated cooling accurately
4. Direct transmission of motor and distribution box reduces energy loss.
5. Imported bearing group with higher bearing capacity
6. Equip with water injectingdevice on barrel to meet require of various raw material and quality.
7. High-speed tool steel with hardness HRC≥62 to ensure a longer service life.
8. Modular combination of screws at will to meet require of different raw material.
9. Suspension type rotary cutter with bearing adjusting device to ensure quick,safe and accurate
10. All barrels inlaid alloy sleeve, easy to replace and extend the life span of screw. All barrels inlaid cooling water through,spread around alloy sleeve, and can accurate constant temperature required
11. All screw sleeves is kneading, ensure that not accumulate material. The screw is installed by blocks, and can be replaced optionally ratio to achieve requirements for product. Screw sleeve is installed by spline, and it is convenient and efficient.Quality of screw sleeve according to different prices is divided into: Cr12MoV, 38CrMoAl38, W6Mo5Cr4V2.
12. Applied to make all kinds of extrusion products such as corn flakes , cereal snacks ,puff snacks ,wheaten snacks , 2d /3d snack pellets , pet food ,fish feed ,soya protein ,nutritiobal powder ,modified starch and so on.
Automatic Maize Corn Flakes Processing Line Web www.fldmachine.com Perfect for Snacks
Price:
$29,000.00/sets 1-4 sets
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
FLD
Product Description
Product Overview
Full automatic corn flakes process line / snacks food extrusion production line
The corn flakes processing line can be automated with the help of specialized machinery, which ensures consistent quality and high production efficiency. Different variations of the processing line can also be used to produce different types of breakfast cereals, such as puffed rice, wheat flakes, and bran flakes.
Corn flakes processing line is a manufacturing process that is used to produce ready-to-eat breakfast cereal made from corn. The corn flakes production process typically involves the following steps:
1. Cleaning: The raw corn is first cleaned to remove any impurities and foreign matter.
2. Soaking: The cleaned corn is then soaked in water for a period of time to soften the kernels.
3. Steaming: The softened corn is then steamed in a cooker to gelatinize the starch.
4. Flaking: The steamed corn is then passed through a flaking machine that flattens the kernels into flakes.
5. Drying: The corn flakes are then dried to remove any remaining moisture.
6. Toasting: The dried flakes are then toasted to give them their characteristic golden color and crispy texture.
7. Sugar Coating: After toasting, the corn flakes may be coated with a layer of sugar or other flavorings to enhance their taste.
8. Packaging: The final step is to package the corn flakes in air-tight containers for distribution and sale.
1. Cleaning: The raw corn is first cleaned to remove any impurities and foreign matter.
2. Soaking: The cleaned corn is then soaked in water for a period of time to soften the kernels.
3. Steaming: The softened corn is then steamed in a cooker to gelatinize the starch.
4. Flaking: The steamed corn is then passed through a flaking machine that flattens the kernels into flakes.
5. Drying: The corn flakes are then dried to remove any remaining moisture.
6. Toasting: The dried flakes are then toasted to give them their characteristic golden color and crispy texture.
7. Sugar Coating: After toasting, the corn flakes may be coated with a layer of sugar or other flavorings to enhance their taste.
8. Packaging: The final step is to package the corn flakes in air-tight containers for distribution and sale.
FEATURES AT A GLANCE
1. Advanced European technology
2. PLC touch screen control system
3. Flexible screw combination.
4. Material of screw: Cr12MoV
5. Material of Alloy
6. NSK Bearings
7. Barrel: Alloy Steel
8. Automatic cooling system
2. PLC touch screen control system
3. Flexible screw combination.
4. Material of screw: Cr12MoV
5. Material of Alloy
6. NSK Bearings
7. Barrel: Alloy Steel
8. Automatic cooling system
Sqaure barrel types Automatic Breakfast Cereals Processed Maize Corn Flakes Snacks Processing Line
PRODUCT SPECIFICATIONS
Model | Install power kw | Power consumption | Output | Size |
SLG65 | 140.0kw | 90.0kw | 100-150kg/h | 39000x1200x2200mm |
SLG70 | 160.0kw | 120.0kw | 180-220kg/h | 41000x1500x2200mm |
SLG75 | 340.0kw | 280.0kw | 300-350kg/h | 6900x3300x3800mm |
SLG85 | 280.00kw | 230.00kw | 250-300kg/h | 5000*3000*3000mm |
PRODUCT CONFIGURATION
Mixer→Screw conveyor→Twin screw extruder→Vibrating feeder→Drum type dryer→Air conveyor→
Flaking machine→Air conveyor→Dryer→Hoister→Vibrating feeder→High-temperature inflated oven→
Flaking machine→Air conveyor→Dryer→Hoister→Vibrating feeder→High-temperature inflated oven→
Flavoring line→Dryer→Cooling machine
1.Flour mixer : to mix various raw materil evenly.
2.Screw conveyor : to convey raw material to extrude.3.Twin/Double screw extruder :to extruder and cook the raw material into different shapes breakfast cereal
4.Vibrating machine: to spread the products and cool it quickly.
5.Air conveyor: to convey the food to the next machine
6.Roller dryer:to dryer the moisture of the surface.
7.Flakes presser: to press the particles into thin flakes (its size of flakes can be adjusted)
8.Oven: to dryer the products.
9.High Vibrating spreader:to spread the flakes and snacks food and cool it quickly.
10.Belt conveyor: to elevate the snacks food to the next machine
11.High temperature oven: to use hot air to dry the snacks food.
12.Coating line: to spray flour ,sugar oil and other seasons on the food to get delicious food.
13.Extending drying oven: to dry the corn flakes after it being coated sugar.
14.Cooling conveyor: to cool down the temperature of products and ready for packing.
SALES AND SERVICE NETWORK
* Consultation service before, during, and after sales;
* Project planning and design service;
* Debugging of equipment until everything is functional;
* Management of equipments' long distance shipping from seller's factory to the named place by buyer;
* New production techniques and formulas;
* Provide 1 year complete warranty and life-time maintenance service.
* Project planning and design service;
* Debugging of equipment until everything is functional;
* Management of equipments' long distance shipping from seller's factory to the named place by buyer;
* New production techniques and formulas;
* Provide 1 year complete warranty and life-time maintenance service.
After-Sales Service
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
Successful Project
FAQ
1. What's the materials?
Answer: Stainless steel
2. How long is your guarantee time?
Answer: One year after commissioning.
3. How is the installation?
Answer: When the machine arrives at the your workshop, we send 1-2 engineers to install the machine and teach the workers how to
use. There be a operate mannual and Equipment maintenance manual.
4. I want to do more tastes. It is ok?
Answer: We will supply a basic formula. You can adjust and find the best formula to meet your target market's taste.
Answer: Stainless steel
2. How long is your guarantee time?
Answer: One year after commissioning.
3. How is the installation?
Answer: When the machine arrives at the your workshop, we send 1-2 engineers to install the machine and teach the workers how to
use. There be a operate mannual and Equipment maintenance manual.
4. I want to do more tastes. It is ok?
Answer: We will supply a basic formula. You can adjust and find the best formula to meet your target market's taste.
Contact with us
If you have any questions about Hot Sale puffed Snack Breakfast Cereals corn flakes making Machine, don't hesitate to contact with us.
If you have any questions about Hot Sale puffed Snack Breakfast Cereals corn flakes making Machine, don't hesitate to contact with us.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jinan FLD Machinery Co., Ltd.
Location
Lunzheng Industrial Park,Yucheng District,Dezhou City, Shandong Province China.
Contact Person
Kevin Lee