LYKXGF2-30 Automated Vial Filler with 26,000 vials/hour Capacity and ±0.5% Precision for mRNA Vaccines
Price:
$180,000 - $280,000/unit
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
LYKXGF2-30 Automated Vial Processing Line
Advanced automated system for washing, drying, filling, and stoppering vials with pharmaceutical-grade precision and sterility assurance.
Key Differentiators
Ultimate Sterility Assurance
- Integrated ultrasonic cleaning with 300°C dry heat sterilization
- Achieves SAL ≤10⁻⁶ microbial reduction for biologics
- Nitrogen-protected filling chamber maintains Class 100 cleanroom conditions
Adaptive Production Intelligence
- Modular design supports rapid switching between 2-30ml vials
- Real-time PLC monitoring with ±0.5% fill weight accuracy
- Automatic rejection of under/over-dosed units
Technical Specifications
| Parameter | Value | Industry Benchmark |
|---|---|---|
| Maximum Speed | 26,000 vials/hour | 8,000-10,000 vials/hour |
| Filling Accuracy | ±0.5% of set volume | ±1.5%-2% |
| Sterilization Temperature | 340°C (adjustable) | 250-280°C |
| Changeover Time | <15 minutes | 30-45 minutes |
| Compliance Standards | FDA 21 CFR Part 11, EU GMP Annex 1 | cGMP only |
Smart Traceability Features
- Generates electronic batch records with 25+ data points
- Time-stamped temperature, pressure, and operator ID tracking
- Optional QR code tracking linking vials to raw material batches
System Configuration
| Component | Specification |
|---|---|
| Electrical Standard | IEC60204-1 |
| PLC | SIEMENS |
| HMI | SIEMENS |
| MCB | Schneider |
| Frequency Converter | Schneider |
| AC Contactor | Schneider |
| Protection System | Pressure Alarm |
Service & Support
Comprehensive Service Offerings
- 7 days/24 hours quick service response
- Site installation, commissioning, SAT and training
- Accompanying production services
- Periodic maintenance and emergency support
- Preventative maintenance programs
- Remote access technical support
- Annual Maintenance Contract (AMC)
- Spare parts supply
- Modernization through upgrade and refurbishment
Expert Team Composition
- Service manager
- Mechanical technicians
- Electrical technicians
- Commissioning engineers
- Validation engineers
- Production supervisors
Company Expertise
Suzhou Lingyao brings 12+ years of specialization in closed-system vial processing for temperature-sensitive therapies. Our pre-validated protocols for viral vector drugs and lipid nanoparticle formulations reduce validation time by 40%.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry