Precision Ampoule Filling and Sealing Machine 600BPM Capacity for Recombinant Protein Injectable Solutions GMP Compliance
Price:
USD 150,000-350,000 per unit
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
Advanced Ampoule Filling and Sealing System
Revolutionize Your Pharmaceutical Production
Our precision ampoule filling and sealing machine delivers exceptional performance for sterile injectable solutions, engineered to meet WHO-GMP and ISO 14644 standards. This integrated system handles 2-30ml ampoules with superior accuracy, making it ideal for critical applications including vaccines, insulin, and antibiotics.
Key Performance Advantages
- Zero-Contact Sterile Filling: Patented nozzle technology eliminates cross-contamination risks, achieving less than 0.1% particle contamination levels
- Adaptive Production Modes: Switch between 400APM high-speed batches and small-scale precision filling via intuitive touchscreen controls
- Self-Diagnostic AI Monitoring: Real-time monitoring of sealing integrity with 100% vacuum testing and ampoule neck alignment
- Energy-Efficient Design: 30% lower power consumption than conventional models with integrated heat recovery systems
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | LYQCL120+LYASMR 620/43+LYAGF10 |
| Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 22,000-28,000 pieces/hour |
| Output (5-10ml) | 12,000-18,000 pieces/hour |
| Output (20ml) | 6,000-9,000 pieces/hour |
| Clarity | Greater than 99% |
| Breakage Rate | Less than or equal to 1% (whole line) |
| Filling Precision | ±0.5-2% (according to pharmacopoeia standard) |
| Water Consumption & Pressure | 0.2-0.4 Mpa / 0.6-1.0 m³/h |
| Cleaning CA Consumption & Pressure | 0.3-0.6 Mpa / 35-80 m³/h |
| Sealed Gas | Gas (liquefied gas) + oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen Consumption | 0.2-0.3 Mpa, 1.2-1.5 m³/h |
| Gas Consumption | 0.1-0.3 Mpa, 1.5-2.5 m³/h |
| Exhaust Volume | 3,500-4,100 m³/h |
| Net Weight | 7,800 kg |
| Total Power | Approximately 91 kW, 380V, 50HZ |
| Outline Size | Approximately 10,100 x 2,260 x 2,445 mm |
Innovative System Features
- Ultrasonic Ampoule Washing Integration: Compatible with existing washing lines for end-to-end sterile processing
- Modular Tooling Kits: Quick-change components adapt to colored/transparent ampoules and hybrid rubber-aluminum seals
- Blockchain Data Logging: Digitally trace every batch's critical parameters (time, temperature, pressure) for audit compliance
Global Performance Results
- Reduce ampoule breakage to less than 0.05%
- Achieve 99.98% fill volume accuracy (±0.5ml)
- Cut changeover time by 70% with auto-calibration
- Trusted by pharmaceutical leaders across 20+ countries worldwide
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry