GMP Compliant Ampoule Filling System with Nitrogen Flushing - 1-20ml Capacity, 35,000-40,000 pcs/h Output
Price:
USD 150,000-350,000 per unit
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
High-Precision Pharmaceutical Ampoule Filling System
Advanced automated system designed for interferon solutions production with nitrogen flushing capabilities and full GMP compliance, delivering exceptional accuracy and efficiency for pharmaceutical manufacturing.
Key System Advantages
Intelligent Automation
- IoT-enabled controls with AI-driven error detection for zero human intervention
- Real-time monitoring via 10-inch touchscreen interface
- 99.9% dosing accuracy with 200-500 ampoules per minute capacity
- Handles 1ml to 20ml ampoule sizes with seamless adjustments
Sterility & Regulatory Compliance
- 316L stainless steel construction with ISO 5-grade cleanroom compatibility
- Full compliance with EU GMP Annex 1 and FDA 21 CFR Part 11 standards
- Nitrogen flushing before and after filling for optimal sterility
- Ideal for heat-sensitive biologics and vaccines requiring aseptic conditions
Multi-Purpose Flexibility
- Versatile handling of viscous serums, lyophilized powders, and volatile injectables
- Modular design with quick-change toolkits for different neck types
- Supports open, closed, and colored ampoules
Energy Efficiency & Durability
- 550W servo-driven system reduces power consumption by 30%
- Heat-resistant components withstand ambient temperatures up to 45°C
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | LYQCL180+LYASMR 620/43+LYAGF16 |
| Ampoule Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 35,000-40,000 pieces/hour |
| Output (5-10ml) | 35,000-40,000 pieces/hour |
| Output (20ml) | 35,000-40,000 pieces/hour |
| Clarity Rate | >99% |
| Breakage Rate | ≤1% (whole line) |
| Filling Precision | ±0.5-2% (according to pharmacopoeia standard) |
| Water Consumption/Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning Air Consumption/Pressure | 0.3-0.6Mpa / 35-80m³/h |
| Sealed Gas Types | Gas (liquefied gas) + oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen Consumption | 0.2-0.3Mpa, 1.2-1.5m³/h |
| Gas Consumption | 0.1-0.3Mpa, 1.5-2.5m³/h |
| Exhaust Volume | 3,500-4,100m³/h |
| Net Weight | 7,800 kg |
| Total Power | Approximately 93kW, 380V, 50Hz |
| Outline Dimensions | Approximately 10,100 × 2,260 × 2,445mm |
Application Areas
- Vaccines: Precision filling of COVID-19, polio, and influenza vaccines in 2-10ml doses
- Biologics: Gentle handling of monoclonal antibodies and recombinant proteins
- Ophthalmic Solutions: Contamination-free sealing for sterile eye drops
- Interferon Solutions: Specialized production with nitrogen protection
Global Performance
Trusted by over 120 pharmaceutical companies across Russia, Southeast Asia, and the Middle East, delivering 40% output increase and 15% waste reduction.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry