2-30ml Pharmaceutical Vial Filling Machine with 12,000 vials/hour capacity and 320°C sterilization for sterile processing
Price:
150,000-400,000USD per piece
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
LYKXGF2-30 Vial Processing Line Overview
Complete automated system for sterile pharmaceutical vial processing with integrated washing, drying, filling, and stoppering capabilities.
Key Technical Advantages
Sterility Assurance Technology
- Advanced ultrasonic cleaning system with 99.9% particulate removal efficiency
- Dry heat sterilization capability with temperature range up to 320°C
- Nitrogen-protected filling chamber for oxygen-sensitive pharmaceutical products
Operational Flexibility
- Handles vial sizes from 2ml to 30ml with rapid changeover capability
- AI-driven predictive maintenance system for enhanced operational reliability
Regulatory Compliance
- Pre-validated for FDA 21 CFR Part 11 electronic batch records
- Compliant with EU Annex 1 (2023 revision) requirements
- Material certifications for 316L stainless steel and USP Class VI plastics
Technical Specifications
| Feature | Specification | Performance Advantage |
|---|---|---|
| Filling Accuracy | ±0.5% (1-5ml), ±1% (>5ml) | 30% tighter tolerance compared to industry standards |
| Sterilization Temperature | 250-320°C adjustable range | Validated viral inactivation cycles |
| Maximum Output | 12,000 vials/hour (2ml size) | 15% higher throughput than comparable systems |
| Energy Consumption | 18kW/h at peak operation | 22% lower energy usage versus rotary-type systems |
| Material Compatibility | Glass/COC/COP vials, rubber stoppers | Supports advanced pharmaceutical packaging formats |
System Visual Documentation
Manufacturer Expertise
With over 12 years of validated installations in international pharmaceutical facilities, our company provides comprehensive technical support and service solutions.
Service and Support Solutions
Comprehensive Service Portfolio
- 24/7 rapid response technical support
- On-site installation, commissioning, and SAT services
- Production support and operational training
- Preventive and emergency maintenance programs
- Remote access technical assistance
- Annual maintenance contract options
- Spare parts supply and logistics
- Equipment modernization and refurbishment services
Technical Team Composition
- Service management specialists
- Mechanical and electrical technicians
- Commissioning and validation engineers
- Production supervision experts
Production Support Services
Our unique accompanying production services help clients achieve smooth commercial production operations while minimizing material losses and providing comprehensive operational training.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry