LYKXGF2-30 Automatic Vial Filling Line for Lyophilized Powder 2-30ml Capacity 6000-26000 pcs/h with Ultrasonic Washing and Hot Wind Drying
Price:
150,000-400,000USD per piece
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
Automatic Vial Filling Line for Lyophilized Powder
Elevate your pharmaceutical production with our LYKXGF2-30 Vial Filling Line, a fully integrated solution designed for lyophilized powder applications. Combining ultrasonic washing, hot wind oven drying, and peristaltic pump technology, this vial filling line ensures GMP-compliant, contamination-free workflows while maximizing efficiency for 2-30ml vial formats.
Core System Features
Ultrasonic Washing System
Advanced multi-stage cleaning removes 99.9% of particulate residues, preparing vials for ultra-sterile lyophilization processes.
Hot Wind Oven Drying
Precision-controlled airflow and temperature (50-120°C adjustable) guarantee moisture-free vials within 15 minutes, critical for moisture-sensitive powders.
Peristaltic Pump Filling
±1% dosing accuracy ensures uniform powder distribution, ideal for high-value biologics and vaccines.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | LYQCL120+LYASMR 620/48+LYKGF12 |
| Adaptive Specification | 2-30ml national standard vials |
| Capacity | 6000-26000 pcs/h |
| Clarity | >99% |
| Breakage Rate | ≤0.5% (whole line) |
| Loading Error | ±0.5-2% (according to pharmacopoeia standard) |
| Fresh Water Consumption & Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning Compressed Air Consumption & Pressure | 0.3-0.6Mpa / 35-80m³/h |
| Pass Rate of Plugging | more than 99% |
| Pass Rate of Capping | more than 99% |
| Vacuum Pumping Speed | 60m³/h (external distribution) |
| Exhaust Volume | 3500-4800m³/h |
| Net Weight | 9000 kg |
| Total Power | around 110kw 380V 50HZ |
| Outline Size | around 13200x2260x2445mm |
Key Advantages
- End-to-End Automation: Seamless integration from washing to capping reduces human intervention by 80%, minimizing cross-contamination risks
- Energy-Smart Design: Low-power motors and heat-recovery systems cut energy costs by 30%
- FDA/WHO Compliance: Built-in CIP/SIP functions and real-time monitoring meet strict regulatory requirements
- High Reliability: Engineered for harsh environments (tested at 45°C/85% RH)
Ideal Applications
- Lyophilized Vaccines: Maintain antigen stability with inert gas purging during filling
- Biotech APIs: Gentle handling preserves protein integrity for biologics
- Diagnostic Reagents: High-speed filling (up to 500 vials/min) supports large-scale IVD kit production
Comprehensive Service Support
Lingyao provides complete service solutions to ensure optimal performance:
- 7 days/24 hours Quick Service Response
- Site Installation, Commissioning, SAT and Training
- Accompanying production services
- Periodic Maintenance and Emergency Support
- Preventative Maintenance Programs
- Remote Access Technical Support
- Annual Maintenance Contract (AMC)
- Spare Parts Supply
- Modernization through Upgrade and Refurbishment
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry