Nitrogen Purging Ampoule Sealer for Oxygen Sensitive Biologics 1-20ml with 16,000-22,000 pcs/hour Output and 72kW Power
Price:
USD 150,000-350,000 per unit
MOQ:
1 unit
Delivery Time:
180 work days
Product Description
Nitrogen Purging Ampoule Sealer for Oxygen Sensitive Biologics
High-capacity pharmaceutical ampoule sealing system designed for oxygen-sensitive biologics with integrated isolator and nitrile rubber gloves. This advanced equipment ensures product integrity and contamination prevention for 1-10ml ampoules.
Servo Filling System Applications
- High precision filling with accuracy requirements
- Wide fill volume range with quick adjustments
- Gentle handling for delicate or expensive products
- Consistent fill weights for regulatory compliance
- Seamless integration with automated production systems
- Rapid changeovers between products to reduce downtime
Complete Production Line Components
- Ampoule washing machine for cleaning and sterilization
- Precision ampoule filling machine
- Ampoule sealing machine for product integrity
- Quality inspection system for defect detection
- Labeling and packaging equipment for distribution
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | LYQCL100+LYASMR 620/43+LYAGF8 |
| Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 16,000-22,000 pcs/hour |
| Output (5-10ml) | 8,000-12,000 pcs/hour |
| Output (20ml) | 5,000-7,000 pcs/hour |
| Clarity | >99% |
| Breakage Rate | ≤1% (whole line) |
| Filling Precision | ±0.5-2% (pharmacopoeia standard) |
| Water Consumption/Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning Air Consumption/Pressure | 0.3-0.6Mpa / 35-80m³/h |
| Sealed Gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen Consumption | 0.2-0.3Mpa, 1.2-1.5m³/h |
| Gas Consumption | 0.1-0.3Mpa, 1.5-2.5m³/h |
| Exhaust Volume | 3,500-4,100m³/h |
| Net Weight | 7,800 kg |
| Total Power | 72kW 380V 50HZ |
| Outline Size | 9,940 x 2,260 x 2,445 mm |
Performance Features
- Vertical Ultrasonic Bottle Washer: Combines ultrasonic online cleaning with alternating water/air jet cleaning for excellent foreign matter detection and GMP compliance
- Tunnel-Type Hot Air Sterilizing Oven: Laminar flow technology with A-grade sterilization environment and automatic safety systems
- Vertical Ampoule Filling and Sealing Machine: Balcony design with nitrogen purging, preheating, and precision sealing
- Intelligent Control System: Advanced electrical control with human-machine interface for automated production
Frequently Asked Questions
What is the purpose of the ampoule filling machine?
The ampoule filling machine accurately and precisely fills the cleaned ampoules with the desired pharmaceutical product.
Why is the ampoule sealing machine important?
The ampoule sealing machine seals the filled ampoules to maintain product integrity, prevent contamination, and ensure product safety.
What role does the inspection system play?
The inspection system checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality and compliance with standards.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry