Automatic Ampoule Filling Line for 1-20ml Collagen Solutions, 16,000-22,000 pcs/h Output with GMP Compliance
Price:
USD 150,000-350,000 per unit
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
Advanced Automatic Ampoule Filling Line
Our high-performance automatic ampoule filling line delivers precision and reliability for pharmaceutical production of collagen regenerator solutions and other liquid formulations in 1-20ml ampoules. Engineered for GMP compliance, this system ensures sterile processing with exceptional operational efficiency.
Key Performance Advantages
Adaptive Speed & Precision
Seamlessly switch between 1ml insulin vials and 20ml antibiotic ampoules with proprietary servo-driven pumps maintaining ±0.5% accuracy for high-value biologics.
Climate-Resilient Engineering
Constructed with 316L stainless steel components and forced-air cooling to combat extreme temperatures up to 45°C, preventing thermal drift during continuous 24/7 operations.
Advanced Self-Diagnostics
AI-powered sensors detect micro-cracks in ampoules and automatically adjust filling heads, reducing breakage rates below 0.1%.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | LYQCL100+LYASMR 620/43+LYAGF8 |
| Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 16,000-22,000 pcs/hour |
| Output (5-10ml) | 8,000-12,000 pcs/hour |
| Output (20ml) | 5,000-7,000 pcs/hour |
| Clarity | >99% |
| Breakage Rate | ≤1% (whole line) |
| Filling Precision | ±0.5-2% (according to pharmacopoeia standard) |
| Water Consumption/Pressure | 0.2-0.4 Mpa / 0.6-1.0 m³/h |
| Cleaning CA Consumption/Pressure | 0.3-0.6 Mpa / 35-80 m³/h |
| Sealed Gas | Gas (liquefied gas) + oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen Consumption | 0.2-0.3 Mpa, 1.2-1.5 m³/h |
| Gas Consumption | 0.1-0.3 Mpa, 1.5-2.5 m³/h |
| Exhaust Volume | 3,500-4,100 m³/h |
| Net Weight | 7,800 kg |
| Total Power | Approximately 72 kW, 380V, 50Hz |
| Outline Size | Approximately 9940×2260×2445 mm |
Application Areas
- Vaccines: Sterile, high-throughput filling for COVID-19, polio, and influenza doses
- Ophthalmic Solutions: Gentle handling for fragile 2-5ml eye drop ampoules
- Biotech Lyophilized Products: Nitrogen-purged zones for moisture-sensitive formulations
System Integration
Modular design allows seamless integration with existing ampoule washing machines and tunnel sterilizers, creating a complete "ampoule-to-pack" workflow solution.
Product Images
Comprehensive Service Support
Lingyao provides complete technical support and service solutions to ensure optimal performance of your production line.
Our Service Capabilities
- 7 days/24 hours quick service response
- Site installation, commissioning, SAT and training
- Accompanying production services
- Periodic maintenance and emergency support
- Preventative maintenance programs
- Remote access technical assistance
- Annual Maintenance Contract (AMC)
- Spare parts supply
- Modernization through upgrade and refurbishment
Expert Technical Team
- Service managers
- Mechanical technicians
- Electrical technicians
- Commissioning engineers
- Validation engineers
- Production supervisors
Accompanying Production Services
Our unique accompanying production services help clients move forward commercial production smoothly and quickly, minimize material and utilities loss, and provide hands-on training for operation and maintenance.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry