Aseptic Filling Line for 1-20ml Collagen Ampoules with Class 100 Cleanroom and 40,000 pcs/h Output

Price Negotiable

Price: USD 150,000-350,000 per unit

MOQ: 1 unit

Delivery Time: 180 work days

Brand: Lingyao

Product Description

Aseptic Filling Line for Collagen-Based Formulations

LYAPL1-20 Ampoule Washing-Drying-Filling Line

Engineered for collagen-based cosmeceuticals and regenerative medicine applications with pharmaceutical-grade precision.

Key Features & Innovations

Pharmaceutical-Grade Sterility

Achieves Class 100 cleanroom standards with ultrasonic cleaning and dry heat sterilization at 300°C
Eliminates endotoxins critical for hydrolyzed collagen peptides and recombinant humanized collagen lyophilized fibers
Nitrogen-shielded filling prevents oxidation, preserving collagen's bioactivity and viscosity

Precision for Diverse Collagen Formats

Adapts seamlessly to 1-20ml vials/ampoules for small-batch premium products
Ideal for lyophilized collagen fibers and hydrolyzed collagen serums with multi-peptide complexes
Patented variable-speed conveyor allows rapid switching between liquid fillers and semi-solid gels

AI-Driven Quality Assurance

Technical Specifications

Parameter	Specification
Product Model	LYQCL180+LYASMR620/43+LYAGF16
Size Range	1-20ml national standard ampoules
Output (1-2ml)	35,000-40,000 pcs/h
Output (5-10ml)	35,000-40,000 pcs/h
Output (20ml)	35,000-40,000 pcs/h
Clarity	>99%
Breakage Rate	≤1% (whole line)
Filling Precision	±0.5-2% (according to pharmacopoeia standard)
Water Consumption/Pressure	0.2-0.4 MPa / 0.6-1.0 m³/h
Cleaning CA Consumption/Pressure	0.3-0.6 MPa / 35-80 m³/h
Sealed Gas	Gas (liquefied gas) + oxygen, oxyhydrogen generation gas, natural gas
Oxygen Consumption	0.2-0.3 MPa, 1.2-1.5 m³/h
Gas Consumption	0.1-0.3 MPa, 1.5-2.5 m³/h
Exhaust Volume	3,500-4,100 m³/h
Net Weight	7,800 kg
Total Power	Approximately 93 kW, 380V, 50Hz
Outline Size	Approximately 10,100 × 2,260 × 2,445 mm